Image Forming Apparatus Power Modes for Safe Part Replacement

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Solution Overview

Problem

Conventional image forming apparatuses pose safety risks and inefficiencies during operator-assisted part replacement, as they require manual instructions and lack real-time feedback on replacement completion, potentially leading to incomplete replacement and apparatus damage.

Innovation Solution

An image forming apparatus with distinct power supply modes, including a mode for operator part replacement where power is cut off to drive sections, allowing safe and guided replacement procedures, and a service mode for servicemen, ensuring safe operation and real-time detection of replacement completion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the apparatus power is turned off by opening the open/close-type door during parts replacement, then operator safety is improved, but the apparatus becomes incapable of determining if parts have been replaced and cannot provide real-time feedback

Engineering Contradiction:
Improveoperator safetyVSAvoidreplacement completion status
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The power supply is segmented into different modes: a normal power supply mode for regular operation, a power supply mode for operator part replacement where only essential components remain powered, and a service mode for servicemen. This segmentation allows safety during replacement while maintaining minimal functionality for status tracking.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A detection section and control section are implemented to provide real-time feedback on replacement completion. The control section receives replacement completion notifications and shifts between power supply modes accordingly, while the detection section verifies replacement status, enabling the apparatus to inform the operator of completion without requiring full power.

Inventive Principle:
Principle #23Feedback

2Reliability

If the apparatus provides guided procedures and real-time feedback during parts replacement, then replacement reliability is improved, but device complexity increases

Engineering Contradiction:
Improvereplacement reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control section serves multiple functions: it manages power supply mode transitions, receives replacement completion notifications, controls the display section for guided procedures, and works with the detection section for verification. This multi-functionality reduces the need for separate dedicated components, thereby limiting complexity increase.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The apparatus performs self-verification of replacement completion through the detection section and provides its own guided procedures through the display section. This self-service capability reduces reliance on external manuals or servicemen, improving reliability while using existing apparatus components rather than adding extensive new systems.

Inventive Principle:
Principle #25Self-service

3Productivity

If power is supplied to the drive section during operator part replacement, then replacement speed is improved, but operator safety deteriorates

Engineering Contradiction:
Improvereplacement speedVSAvoidoperator safety
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Power supply is applied locally and selectively during replacement: the drive section receives no power for safety, while the control section and display section receive power to provide guidance and status information. This localized power distribution allows the operator to work safely while still receiving digital assistance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The display section acts as an intermediary, providing guided procedures and information to the operator without requiring the drive section to be powered. This mediator enables the operator to perform replacement tasks safely by following displayed instructions, with the control section coordinating the information flow without activating dangerous components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP2290457B8Image forming apparatus
Publication Date: 2018.08.15 KONICA MINOLTA BUSINESS TECH INC

AI summary

An image forming apparatus for forming an image based on image data, includes: a power source for supplying power to various sections of the apparatus; a display section for displaying; and a control section for executing a controlling regarding operations of the apparatus, wherein the control section is provided with a normal power supply mode representing a state of normal power supply, and a power supply mode for operator part replacement representing the state of power supply different from said normal power supply mode, the power supply mode for operator part replacement to which an operator changes the state of power supply on changing a part or a unit of the apparatus.