Image Forming Apparatus Paper Feed Pressure Adjustment

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Solution Overview

Problem

Conventional image forming apparatuses experience paper feed failures, such as multiple feeding, when oriented in an upright position, as they struggle to separate individual sheets from the paper feed tray effectively.

Innovation Solution

The design incorporates a platform with a pickup roller and a pressure changer mechanism, utilizing a helical compression spring that adjusts its length based on the apparatus's orientation, ensuring appropriate pressure is applied to prevent multiple sheet feeding in both horizontal and upright positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the image forming apparatus is oriented in an upright position to save space, then the space occupation is reduced, but paper feed failure such as multiple feeding occurs

Engineering Contradiction:
Improvespace occupationVSAvoidpaper feed reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The pressing member is designed to be movable in the paper feed direction, allowing it to dynamically adjust its position and pressure application point. This dynamic capability enables the pressing member to adapt to different operational conditions in both horizontal and upright orientations, preventing multiple feeding by applying pressure at the appropriate location on the pickup roller

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pressing member changes the parameter of pressure application by moving along the paper feed direction. In upright orientation, the pressing member positions itself to apply pressure at a specific point on the pickup roller, ensuring single-sheet pickup. This parameter change (position along the feed direction) resolves the contradiction between space saving and paper feed reliability

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a conventional fixed pressing member is used, then the structure is simple, but it cannot prevent multiple feeding in upright position

Engineering Contradiction:
Improvepressing member structureVSAvoidsingle-sheet pickup reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The pressing member transitions from a fixed structure to a movable one that can shift position in the paper feed direction. This dynamic adjustment allows the pressing member to adapt to the upright orientation and prevent multiple feeding, while the movement is achieved through a relatively simple mechanism involving the pickup roller's rotation and the pressing member's contact with the platform

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents paper feed failures by adjusting the pressure applied to the pickup roller, ensuring single-sheet pickup in various orientations, enhancing the reliability of the image forming process.

Implementation Method 1

a first elastic member that rotates a turnable pressurizing plate by linear elastic force

Methodology Applied
Scientific EffectElastic force: Elasticity

Implementation Method 2

utilizing a helical compression spring that adjusts its length based on the apparatus's orientation

Methodology Applied
Scientific EffectSpring mechanism: Spring

Implementation Method 3

a pickup roller in contact with the recording sheets and configured to pick up the recording sheets one at a time

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8913946B2Image forming apparatus
Publication Date: 2014.12.16 KONICA MINOLTA BUSINESS TECH INC
  • US8913946B2 patent drawing
  • US8913946B2 patent drawing
  • US8913946B2 patent drawing

AI summary

An image forming apparatus that is orientatable in either a first position or a second position, the second position being different from the first position in inclination with respect to a horizontal plane, comprising: a platform configured to be stacked with a plurality of recording sheets used for image formation; a pickup roller in contact with the recording sheets and configured to pick up the recording sheets one at a time; a pressing member applying pressure to the platform against the pick-up roller; and a pressure changer causing the pressing member to change an amount of the pressure according to whether the image forming apparatus is in the first position or in the second position.