Image Forming Apparatus Sensor Placement for Auto-Clear

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Solution Overview

Problem

The use of multiple detection sensors in image forming apparatuses increases costs, as they are often unnecessary in unimportant areas outside the user's operation range, making it difficult to detect the entire movement range of a user effectively.

Innovation Solution

Implementing a single low-cost detection sensor, such as an infrared or ultrasonic sensor, within the range of the operator or sheet discharger, and optionally a second sensor near a payment device, to reduce sensor installation and optimize auto-clear functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple detection sensors are installed to detect the entire movement range of a user, then the detection coverage is improved, but the cost of the image forming apparatus increases

Engineering Contradiction:
Improvedetection coverageVSAvoidcost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent applies local quality by strategically positioning detection sensors only in areas where users actually perform operations (operator area and sheet discharger area). Instead of uniformly distributing sensors across the entire apparatus, the invention concentrates detection capability in locally important zones, thereby maintaining adequate detection coverage while reducing the total number of sensors and associated costs.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If a single low-cost detection sensor is used, then the cost is reduced, but the detection range is limited

Engineering Contradiction:
ImprovecostVSAvoiddetection range
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent applies segmentation by dividing the detection task into multiple localized sensor positions rather than using one comprehensive sensor system. Detection sensors are segmented and placed at specific operational areas (operator area and sheet discharger area), allowing the use of simpler, lower-cost sensors at each position while collectively achieving adequate overall detection coverage through the combination of multiple localized detection zones.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for cost-effective detection of users within the operational range, enabling optimal auto-clear operations while minimizing unnecessary sensor usage and reducing overall apparatus costs.

Implementation Method 1

a first detection sensor 300A disposed within a range of an area L1 of the operator 102

Methodology Applied
Scientific EffectInfrared detection: Infrared Radiation

Implementation Method 2

a single-function detection sensor (e.g., an infrared sensor or an ultrasonic sensor) capable of detecting only the detection of a user

Methodology Applied
Scientific EffectUltrasonic detection: Ultrasound

Data Source

PatentUS10911627B2Image forming apparatus and image forming apparatus system
Publication Date: 2021.02.02 SHARP KK
  • US10911627B2 patent drawing
  • US10911627B2 patent drawing
  • US10911627B2 patent drawing

AI summary

An image forming apparatus system includes an image forming apparatus and a coin device that receives a usage fee to use the image forming apparatus. The image forming apparatus may execute the auto-clear based on a detection of a detection sensor that detects a user. The detection sensor includes only a first detection sensor disposed in a range of an area of an operator.