Image Forming Apparatus Sheet Re-conveyance Height Reduction

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Solution Overview

Problem

Conventional electrophotographic image forming apparatuses with double-side printing functionality require a larger height due to the need for a re-conveying unit, which increases the vertical dimension and resource consumption.

Innovation Solution

The apparatus incorporates a transferring unit, a fixing unit, a first sheet conveying path section, a re-conveying unit, and a charge-removing member, where the charge-removing member is integrated into the second sheet conveying path section below the first path, allowing for reduced vertical height while enabling double-side printing by re-conveying sheets and removing charges effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a re-conveying unit is added to enable double-side printing, then the printing functionality is improved, but the vertical height of the apparatus increases

Engineering Contradiction:
Improvedouble-side printing functionVSAvoidvertical height
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The patent repositions the re-conveying unit from a vertical arrangement to a horizontal arrangement beneath the first sheet conveying path. The second sheet conveying path is configured to extend horizontally below the first path, allowing sheets to be re-conveyed in a different spatial dimension without increasing vertical height.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The re-conveying unit is integrated within the existing apparatus structure, with the second sheet conveying path nested beneath the first sheet conveying path. The charge-removing member is also integrated into this nested structure, allowing multiple functions to coexist in a compact vertical arrangement.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If additional components are added for double-side printing, then the printing functionality is improved, but the device complexity increases

Engineering Contradiction:
Improvedouble-side printing functionVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The charge-removing member is merged with the re-conveying unit structure, serving dual purposes: removing residual charges from sheets and providing structural support for the second sheet conveying path. This integration reduces the total number of separate components while maintaining all necessary functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The re-conveying unit is designed to serve multiple functions: conveying sheets for double-side printing, providing structural support, and working in conjunction with the charge-removing member. The second sheet conveying path is configured to work with both the fixing unit and the charge-removing member, creating a multi-functional integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8774701B2Image forming apparatus with reduced height
Publication Date: 2014.07.08 BROTHER KOGYO KK
  • US8774701B2 patent drawing
  • US8774701B2 patent drawing
  • US8774701B2 patent drawing

AI summary

There is provided an image forming apparatus including a transferring unit, fixing unit, a first sheet conveying path section, a re-conveying unit and a charge-removing member. The transferring unit transfers developer onto a sheet. The fixing unit fixes the developer transferred to the sheet to form a visible image on the sheet. The first sheet conveying path section extends through the transfer unit and the fixing unit, the sheet being conveyed from the transfer unit to the fixing unit along the first sheet conveying path section. The re-conveying unit constitutes a second sheet conveying path section for re-conveying the sheet from the fixing unit to an inlet side of the transfer unit, the second sheet conveying path section being positioned below the first sheet conveying path section. The charge-removing member is disposed between the first sheet conveying path section and the second sheet conveying path section, the charge-removing member constituting a part of the second sheet conveying path section and removing charges from the sheet conveyed along the first sheet conveying path section.