Image Forming Apparatus Sheet Waste Display

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Solution Overview

Problem

Conventional image forming apparatuses waste long sheets during warming-up and cooling-down processes, leading to unnecessary consumption and user distrust, as the sheets are conveyed even when no image is being formed, causing discoloration or deformation.

Innovation Solution

An image forming apparatus with a sheet conveyance section, toner image forming section, and an information presenting section that displays the amount of waste sheet conveyed during non-image formation periods, allowing users to recognize and potentially reduce waste by cutting the sheet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the long sheet is conveyed during warming-up and cooling-down, then discoloration or deformation of the long sheet is prevented, but the long sheet is wastefully consumed

Engineering Contradiction:
Improvediscoloration or deformation of long sheetVSAvoidconsumption of long sheet
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

The control unit monitors the fixing temperature and automatically conveys the long sheet during warming-up and cooling-down periods when the temperature exceeds the reference temperature. This feedback-based control ensures the sheet is protected from thermal damage only when necessary, preventing wasteful consumption during normal operation while avoiding discoloration or deformation during temperature transitions.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If the long sheet is kept conveyed during warming-up and cooling-down, then the long sheet is protected from heat damage, but the user becomes distrustful of sheet consumption

Engineering Contradiction:
Improveheat damage to long sheetVSAvoiduser awareness of sheet consumption
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The control unit provides feedback information to the user about when the sheet is being conveyed, specifically during warming-up and cooling-down operations. This transparency allows users to understand that sheet consumption occurs only during necessary temperature transitions, not during normal idle periods, thereby maintaining trust while still protecting the sheet from heat damage.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus allows users to acknowledge and minimize sheet waste, preventing unnecessary consumption and maintaining user trust by providing transparent information on sheet conveyance during idle operations.

Implementation Method 1

the toner image is directly or indirectly transferred to a sheet through an intermediate transfer belt, followed by heating and pressurization for fixing at a fixing section

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

an electrophotographic image forming apparatus is configured to irradiate (expose) a uniformly-charged photoconductor (for example, a photoconductor drum) with (to) laser light based on image data to form an electrostatic latent image on the surface of the photoconductor

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS9360809B2Image forming apparatus
Publication Date: 2016.06.07 KONICA MINOLTA INC

AI summary

An image forming apparatus includes: a sheet conveyance section configured to convey a long sheet; a toner image forming section configured to form a toner image on the long sheet conveyed by the sheet conveyance section; a fixing section configured to fix the toner image formed by the toner image forming section on the long sheet; and an information presenting section configured to display information relating to sheet conveyance, the information relating to sheet conveyance including waste sheet information indicating a conveyance amount of the long sheet conveyed by the sheet conveyance section during a non-image formation period.