Image Forming System Stapling Mode Switch

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Solution Overview

Problem

Existing post-processing apparatuses face usability issues when users insert recording materials for manual stapling without immediately initiating the manual stapling process, leading to a state where automatic stapling cannot be executed.

Innovation Solution

The image forming system incorporates a control unit that switches between two modes: a first mode for discharging recording materials to a discharge tray and a second mode for waiting for manual stapling instructions. When a recording material is detected in the second mode and an instruction for conveying is issued, the system performs a discharge operation without executing staple processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the post-processing apparatus continues to wait for manual stapling execution after detecting inserted recording material, then manual stapling can be performed, but automatic stapling jobs cannot be executed and usability is reduced

Engineering Contradiction:
Improvemanual stapling operationVSAvoidautomatic stapling execution
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The control unit dynamically switches between first mode (automatic stapling) and second mode (manual stapling waiting) based on detection of recording material insertion. This dynamic mode switching allows the system to adapt its functionality in real-time, resolving the contradiction by enabling manual stapling when needed while maintaining automatic stapling capability when the processing tray is empty

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the post-processing apparatus switches to second mode upon detecting inserted recording material, then manual stapling can be executed, but the system cannot process new automatic stapling jobs

Engineering Contradiction:
Improvemanual stapling functionVSAvoidjob processing continuity
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The control unit segments the operation into distinct modes (first mode for automatic stapling, second mode for manual stapling waiting). This segmentation allows the system to clearly define when each function is active, preventing conflicts between automatic and manual stapling operations while maintaining both capabilities

Inventive Principle:
Principle #1Segmentation

3Productivity

If the post-processing apparatus performs discharge operation in second mode after detecting recording material, then printing operations can continue, but staple processing is not executed on the inserted recording material

Engineering Contradiction:
Improveprinting operation continuityVSAvoidmanual stapling execution
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The detection unit provides feedback to the control unit about the presence of recording material in the processing tray. Based on this feedback, the control unit determines whether to execute staple processing or perform discharge operation only. This feedback mechanism ensures that the system responds appropriately to user actions while maintaining productivity

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12264031B2Image forming system for executing staple processing
Publication Date: 2025.04.01 CANON KK
  • US12264031B2 patent drawing
  • US12264031B2 patent drawing
  • US12264031B2 patent drawing

AI summary

An image forming system includes a detection unit to detect a recording material, having an image formed thereon by an image forming unit, placed on a processing tray, a staple unit, a discharge unit, and a discharge tray. A first mode of the system is to discharge the recording material conveyed from the image forming unit to the discharge tray via the processing tray and a second mode involves waiting for instruction for executing. When the detection unit detects the recording material inserted into the processing tray in the second mode, and a recording material first mode conveying instruction is issued in a state of waiting for the executing instruction after the recording material detection, a discharge operation is performed to discharge the recording material inserted into the processing tray to the discharge tray without the staple unit executing staple processing on the recording material inserted into the processing tray.