Image Forming Apparatus Test Printing Inspection

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Solution Overview

Problem

Existing image forming apparatuses lack an efficient method to perform quality inspections of printed images, particularly in commercial printing settings where large volumes of prints are produced.

Innovation Solution

The image forming apparatus includes an image forming unit, a reader, an inspector, a display, and a controller that enables both main printing and test printing modes. During test printing, the apparatus displays information indicating that test printing has been executed and provides an inspection result for the image formed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If test printing is executed to inspect printed images, then quality inspection is improved, but printing time and productivity are worsened

Engineering Contradiction:
Improvequality inspectionVSAvoidprinting time
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent applies preliminary action by executing test printing before main printing to inspect the printing apparatus and confirm image quality. This allows detection of abnormalities in advance, preventing defective prints from being produced during main printing operations. The test printing serves as a preparatory step that ensures the printing system is functioning correctly before processing the actual printing job.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If inspection of printed images is performed, then manufacturing precision is improved, but time consumption increases

Engineering Contradiction:
Improveprint qualityVSAvoidinspection time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The inspection is performed as a preliminary action during test printing before main printing begins. This timing allows the inspection to be completed efficiently without adding significant time to the overall printing process, as the test printing itself serves dual purposes: preparing the printing apparatus and providing samples for quality inspection.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by comparing the printed images from test printing against predetermined reference images to detect abnormalities. This feedback mechanism allows immediate identification of printing quality issues, enabling corrective actions to be taken before main printing starts, thus minimizing time loss while ensuring high manufacturing precision.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250045549A1Image forming apparatus
Publication Date: 2025.02.06 CANON KK
  • US20250045549A1 patent drawing
  • US20250045549A1 patent drawing
  • US20250045549A1 patent drawing

AI summary

An image forming apparatus includes an image forming unit configured to form an image on a sheet based on image data, a reader configured to read the sheet on which the image has been formed, an inspector configured to execute an inspection of a reading result of the image read by the reader, a display configured to display an inspection result of the inspection executed by the inspector, and a controller configured to execute main printing for controlling the image forming unit to form an image based on the image data, or test printing for controlling the image forming unit to form an image based on only a part of the image data, wherein the display is configured to display first information and second information.