Image Forming Apparatus for Parallel Toner Purge and Charging Roller Cleaning
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Solution Overview
Problem
The productivity of image forming apparatuses is hindered by the time required for maintenance operations such as toner purge and charging roller cleaning during the post rotation period.
Innovation Solution
An image forming apparatus is designed with controlled voltage application to execute toner purge and charging roller cleaning in parallel, utilizing electrostatic forces to move developer between components, including a first operation to move developer to the image bearing member and a second operation to supply developer to the cleaning portion, with specific potential differences generated to facilitate this movement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If maintenance operations (toner purge and charging roller cleaning) are executed sequentially in the post rotation period, then each operation can be performed thoroughly, but the total maintenance time increases and productivity decreases
Solution Approach 1:
The patent combines toner purge operation and charging roller cleaning operation into a single integrated maintenance cycle. By controlling the charging member to execute both operations simultaneously during the post rotation period, the system reduces total maintenance time while ensuring both operations are performed thoroughly, thus resolving the contradiction between maintenance effectiveness and productivity.
Solution Approach 2:
The patent implements continuous maintenance operations by eliminating idle time between toner purge and charging roller cleaning. The charging member continuously performs both operations in sequence without stopping the rotation or entering idle states, maintaining productive use of the maintenance period and improving overall image formation productivity.
2Reliability
If the charging member executes both toner purge and charging roller cleaning operations, then maintenance effectiveness improves, but the complexity of voltage control increases
Solution Approach 1:
The patent employs dynamic voltage control where the charging voltage is adjusted in real-time based on the operational phase. During toner purge, a first charging voltage is applied, and during charging roller cleaning, a second charging voltage is applied. This dynamic adjustment allows the single charging member to perform multiple functions effectively while the control portion manages the complexity through automated voltage switching based on operational timing.
Solution Approach 2:
The patent changes the charging voltage parameter to differentiate between toner purge and charging roller cleaning operations. By varying the voltage magnitude or polarity according to the specific maintenance operation required, the system achieves effective performance of both operations using a single charging member, with the control portion managing parameter transitions to handle operational complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach reduces the maintenance operation time and enhances the productivity of the image forming apparatus by allowing simultaneous execution of toner purge and charging roller cleaning, thereby minimizing downtime.
Implementation Method 1
the control portion controls the charging voltage applying portion so as to generate a first potential difference that generates an electrostatic force to move developer
Implementation Method 2
a second potential difference that generates an electrostatic force to move developer, which is charged to the normal charging polarity, from the charging member to the image bearing member
Implementation Method 3
the control portion controls the charging voltage applying portion, the developing voltage applying portion, and the transfer voltage applying portion, so that in the transfer portion, the developer is supplied to the cleaning portion by generating an electrostatic force
Data Source
AI summary
Provided is an image forming apparatus that can execute a first operation to move developer from a surface of a charging member to a surface of an image bearing member, and a second operation to supply developer to a cleaning portion, wherein a region of the surface of the image bearing member to which the developer is supplied in the second operation includes a region where a second potential difference is generated, so that an electrostatic force is generated to move the developer, which is charged to the normal charging polarity in the first operation immediately before supplying the developer, from the charging member and the image bearing member.


