Image Gradation Calibration Using Interpolated Density Patches

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing image forming technologies require a large number of patch images for calibration, leading to reduced accuracy due to the need for extensive density detection data.

Innovation Solution

The image forming apparatus uses a reduced number of patch images by employing interpolation and extrapolation to generate supplement density data, allowing for accurate calibration through gradation correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a smaller number of patch images is used, then the complexity of the test pattern image is reduced, but the accuracy of calibration deteriorates

Engineering Contradiction:
Improvenumber of patch imagesVSAvoidaccuracy of calibration
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent creates virtual copies of density data through interpolation and extrapolation. Instead of requiring physical patch images for all density values, the system generates supplement density data that replicates the characteristics of missing patches mathematically, allowing calibration to proceed with fewer physical patches while maintaining accuracy

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent transforms the calibration approach by changing from direct measurement of all density values to a hybrid approach combining direct measurement (for present patches) with calculated estimation (for absent patches). This parameter change in the measurement strategy allows reduction of physical patches while preserving calibration accuracy through mathematical supplementation

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If a smaller number of patch images is used, then the area occupied by the test pattern image is reduced, but the accuracy of calibration deteriorates

Engineering Contradiction:
Improvearea of test pattern imageVSAvoidaccuracy of calibration
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent generates virtual density data copies through interpolation and extrapolation to compensate for the reduced number of physical patches. This allows the test pattern to occupy less area while the supplemented density data maintains the information completeness needed for accurate calibration

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent transitions from a two-dimensional spatial arrangement of patches to a four-dimensional solution space by adding temporal and computational dimensions. Density data is supplemented across the density value dimension through interpolation/extrapolation, allowing fewer spatial patches while maintaining comprehensive calibration coverage

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250377621A1Image forming apparatus and image forming method
Publication Date: 2025.12.11 SHARP KK
  • US20250377621A1 patent drawing
  • US20250377621A1 patent drawing
  • US20250377621A1 patent drawing

AI summary

A controller generates first supplement density data from certain parts of a plurality of density input values and a plurality of pieces of first detection density data by at least one of interpolation and extrapolation of a plurality of pieces of first detection density data, generates second supplement density data from other parts of a plurality of density input values and a plurality of pieces of second detection density data by at least one of interpolation and extrapolation of a plurality of pieces of second detection density data, and generates gradation correction data using the plurality of pieces of first detection density data, the plurality of pieces of second detection density data, the first supplement density data, and the second supplement density data.