Image Ice Detector for Aircraft Surface Icing Analysis

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Solution Overview

Problem

Existing ice detection technologies face limitations in accuracy and reliability, particularly in distinguishing types of ice and providing quantitative analysis of ice thickness, with many methods relying on simple sensor signals and being unsuitable for curved surfaces or large-scale detection.

Innovation Solution

An image ice detector utilizing image processing technology to analyze images of ice layers, identifying differences in reflection and scattering effects to accurately determine ice types and calculate thickness, incorporating a marking module for parameter analysis and a calculating module to derive characteristic factors from marked parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional sensor-based ice detection methods are used, then the device structure is simple, but the measurement precision of ice thickness and ice type identification is insufficient

Engineering Contradiction:
Improveice thickness measurement precisionVSAvoiddetection device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical sensor-based detection methods with an optical imaging system. The imaging device captures images of the ice layer, and image processing algorithms analyze the images to determine ice thickness and type, eliminating the need for complex mechanical sensors while achieving higher measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates an optical copy (image) of the ice layer instead of directly measuring the physical ice structure. By analyzing the visual characteristics of the copied image data, the system can non-contactly determine ice properties without physically interacting with or complicating the detection mechanism.

Inventive Principle:
Principle #26Copying

2Measurement precision

If magnetostrictive vibration barrel type detectors are used, then quantitative ice thickness information can be obtained, but the structure becomes complicated and cannot be mounted on curved surfaces

Engineering Contradiction:
Improvequantitative ice thickness informationVSAvoiddetector structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the magnetostrictive vibration barrel detector with an optical imaging system. Instead of using mechanical vibration and magnetostrictive effects, the system uses optical images and image processing algorithms to achieve quantitative ice thickness measurement, thereby simplifying the device structure and enabling mounting on curved surfaces.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If piezoelectric diaphragm type detectors are used, then the detector size is reduced and can be mounted on curved surfaces, but the sensitive material requires rigid production requirements and complex assembly

Engineering Contradiction:
Improvedetector size and mounting flexibilityVSAvoidproduction and assembly difficulty
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent replaces the piezoelectric diaphragm detector with an optical imaging system. This substitution eliminates the need for sensitive piezoelectric materials and their complex assembly requirements, while maintaining the advantage of compact size and curved surface mounting capability through non-contact optical measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Device complexity

If optical fiber type detectors are used, then high detection sensitivity and simple structure are achieved, but they cannot detect supercooled large droplet icing and cannot eliminate influence of ice types on quantitative analysis

Engineering Contradiction:
Improvedetector structure simplicityVSAvoiddetection accuracy for different ice types
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent employs a multi-functional image processing system that can detect various ice types (clear ice, rime ice, mixed ice, and supercooled large droplet icing) by analyzing different optical characteristics in the images. The system universally handles different ice conditions through comprehensive image analysis algorithms, improving reliability while maintaining structural simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the detection parameters by analyzing multiple optical characteristics from images (brightness, color, texture, reflection patterns) instead of relying on a single physical parameter. This multi-parameter analysis enables accurate differentiation between ice types and eliminates the influence of ice type variations on quantitative measurement accuracy.

Inventive Principle:
Principle #35Parameter changes

5Device complexity

If optical fiber type detectors are used, then point detection is achieved, but detection of surfaces with larger dimensions is not possible

Engineering Contradiction:
Improvedetector simplicityVSAvoiddetectable surface area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent transitions from point detection to surface detection by using optical imaging, which captures two-dimensional (or three-dimensional) information of the ice layer. The image processing system analyzes the entire captured surface area, enabling detection of large-dimensional surfaces while maintaining detector simplicity through non-contact optical measurement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the precision of ice type identification and quantitative thickness measurement, enabling comprehensive ice condition analysis beyond simple sensor data, suitable for various applications including aircraft ice detection.

Implementation Method 1

identifying differences in reflection and scattering effects to accurately determine ice types and calculate thickness

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

identifying differences in reflection and scattering effects to accurately determine ice types and calculate thickness

Methodology Applied
Scientific EffectScattering: Scattering

Data Source

PatentEP2589928B1Detecting device for detecting icing by image and detecting method thereof
Publication Date: 2020.10.14 COMMERCIAL AIRCRAFT CORP OF CHINA LTD
  • EP2589928B1 patent drawingFigure 1
  • EP2589928B1 patent drawingFigure 2
  • EP2589928B1 patent drawingFigure 3~4

AI summary

A detecting device for detecting icing by an image includes an image acquiring system (1-A) and an image processing system (2-A).The image acquiring system (1-A) can acquire an image of an object's surface. The image processing system (2-A) can analyze the image and obtain an icing condition of the object's surface. The detecting device is simple and reliable. It can identify the category of the icing effectively. So, it can improve the accurateness of the icing detection significantly and can accomplish the detection of the object's whole surface. Furthermore, it can detect an icing condition of a super-cooled large droplet. A method for detecting an icing condition of an object's surface using the detecting device is also provided.