Image Inspection Apparatus Dual Mode Reference Registration

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Solution Overview

Problem

Existing printed product inspection devices require significant time for processing from the generation of a reference image to the image inspection, and they may produce errors when inspecting printed products obtained by additional printing, even if the quality is flawless.

Innovation Solution

An image inspection apparatus that includes an image former and a hardware processor, capable of operating in two inspection modes: one where the reference image is registered at a predetermined timing during the image forming process, and another where it is not registered, allowing for parallel processing of reference image generation and inspection image formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the reference image is generated and registered before the inspection image formation starts, then the inspection accuracy is ensured, but the processing time from reference image generation to image inspection is excessively long

Engineering Contradiction:
Improveinspection accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by generating the reference image in advance based on the document image before the inspection image formation starts. The reference image generation unit creates the reference image from the document image during the image forming process, so that when the inspection is needed, the reference image is already prepared and stored in the storage unit, eliminating the need to wait for reference image generation at the time of inspection.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the inspection system into distinct functional units: a reference image generation unit that creates reference images from document images, a storage unit that stores both document images and generated reference images, and an inspection unit that performs comparisons. This segmentation allows parallel processing where reference image generation occurs independently during image forming, while inspection can proceed separately when needed.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a document image is used as a reference image for inspecting printed products obtained by additional printing, then the inspection process is simplified, but inspection errors occur even when the printed product quality is flawless

Engineering Contradiction:
Improveinspection process complexityVSAvoidinspection accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent creates a faithful copy of the actual printed product as the reference image. Instead of using the digital document image as reference, the system reads the actual printed product (including any additional printing) and uses this read image as the reference image for inspection. This ensures the reference perfectly matches what was actually produced, eliminating false inspection errors.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system implements feedback by using the read image of the actual printed product as the reference for inspection. The inspection unit compares the read image against this feedback-based reference image, ensuring that the inspection criteria reflect the actual output rather than theoretical expectations from the document image.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250193318A1Image inspection apparatus, image inspection method, and recording medium
Publication Date: 2025.06.12 KONICA MINOLTA INC
  • US20250193318A1 patent drawing
  • US20250193318A1 patent drawing
  • US20250193318A1 patent drawing

AI summary

This image inspection apparatus includes an image former and a hardware processor. The image former forms an image on a recording medium on the basis of the acquired image data. The hardware processor generates a reference image to be used for inspection of the image formed on the recording medium, and inspects the image formed on the recording medium on the basis of the reference image. The image inspection apparatus has a first inspection mode in which the reference image is registered at a predetermined timing in an image forming process of forming the image to be inspected by the image former and a second inspection mode in which the reference image is not registered at the predetermined timing.