Image Processing Module Layout for Wireless Thermal Isolation

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Solution Overview

Problem

Image processing devices with batteries and wireless communication modules face instability due to sudden temperature changes from heat generation, affecting communication quality and device performance in compact casings.

Innovation Solution

The device is structured with distinct substrates for different components, such as light receiving and emitting elements, power source circuits, and wireless communication modules, with the battery acting as a heat barrier to isolate heat sources and maintain stable temperatures, ensuring continuous operation and communication quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If various constituents are disposed in a small casing to enable portable operation, then the device achieves portability and independent operation, but sudden temperature changes from heat generation affect the wireless communication module and impair communication stability

Engineering Contradiction:
ImproveportabilityVSAvoidcommunication stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent divides the device into multiple separate substrates (first substrate for light receiving element, second substrate for light emitting element, third substrate for power source circuit, fourth substrate for wireless communication module) to spatially separate heat-generating components from the wireless communication module. This segmentation allows independent thermal management and prevents heat transfer to the communication module while maintaining portability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a battery as a thermal barrier/intermediary component positioned between the heat-generating constituents (light receiving element, light emitting element, power source circuit) and the wireless communication module. This intermediary absorbs and isolates heat, preventing sudden temperature changes from reaching the communication module while allowing all components to coexist in a compact portable form factor.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If constituents are placed close together in a compact design, then the device achieves miniaturization and portability, but heat from light emitting element, light receiving element, and power source circuit directly influences the wireless communication module

Engineering Contradiction:
Improvedevice sizeVSAvoidthermal influence
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent segments the device into four distinct substrates, each housing specific components. This spatial segmentation maintains compact overall device volume while creating thermal zones that prevent heat transfer from the light emitting element, light receiving element, and power source circuit to the wireless communication module.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery serves as a thermal intermediary barrier positioned between heat-generating components and the wireless communication module. This intermediary component enables close proximity arrangement of all constituents for miniaturization while blocking direct thermal influence on the communication module.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces heat-related interference, stabilizes image processing accuracy, and enhances communication reliability, allowing for long-term, high-quality operation while maintaining device compactness and user convenience.

Implementation Method 1

the battery is located between the first substrate, the second substrate, and the third substrate, and the fourth substrate

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11885678B2Image processing device
Publication Date: 2024.01.30 SEIKO EPSON CORP
  • US11885678B2 patent drawing
  • US11885678B2 patent drawing
  • US11885678B2 patent drawing

AI summary

An image processing device includes a light receiving element, a light emitting element, a battery, a power source circuit electrically coupled to the battery, a wireless communication module, a first substrate provided with the light receiving element, a second substrate provided with the light emitting element, a third substrate provided with the power source circuit, a fourth substrate provided with the wireless communication module, and a casing storing the first substrate, the second substrate, the third substrate, and the fourth substrate, in which the battery is located between the first substrate, the second substrate, and the third substrate, and the fourth substrate.