Image Processing Anomaly Detection Using Feature Reconstruction Errors

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Solution Overview

Problem

Existing anomaly detection methods struggle to accurately identify images with a high proportion of anomaly parts, often misclassifying them as normal due to high reconstruction errors.

Innovation Solution

A method involving a feature quantity extraction process using a convolutional neural network, followed by reconstruction error calculation based on a difference from a predetermined average image, and threshold-based determination to distinguish normal and anomaly images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sparse coding anomaly detection is used to detect images with low anomaly proportion, then detection accuracy for low anomaly images is improved, but detection accuracy for high anomaly images deteriorates

Engineering Contradiction:
Improveanomaly detection accuracyVSAvoiddetection robustness
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent segments the anomaly detection process into two independent detection paths: one for detecting images with low anomaly proportions and another for detecting images with high anomaly proportions. Each path uses detection models trained on specific data characteristics, allowing accurate detection across the full range of anomaly proportions without the trade-off present in single-model approaches.

Inventive Principle:
Principle #1Segmentation

2Productivity

If reconstruction error is calculated based on difference from average normal image, then detection speed is improved, but detection accuracy for high anomaly proportion images deteriorates

Engineering Contradiction:
Improvedetection speedVSAvoidanomaly detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent performs preliminary classification to determine whether the input image has a low or high anomaly proportion before applying the corresponding detection model. This preliminary action enables the system to select the appropriate detection path in advance, ensuring both fast processing and high accuracy by matching the detection method to the image characteristics.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If single detection model is used for all anomaly proportions, then device complexity is reduced, but detection precision across varying anomaly proportions deteriorates

Engineering Contradiction:
Improvedetection system complexityVSAvoiddetection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent creates a universal anomaly detection system that handles both low and high anomaly proportion images through a unified framework. The system uses a classification module to route images to appropriate detection models, achieving multi-functionality where a single system architecture can accurately detect anomalies across the entire spectrum of anomaly proportions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12400306B2Operation program, operation method, and operation device for image processing
Publication Date: 2025.08.26 MAXELL LTD
  • US12400306B2 patent drawing
  • US12400306B2 patent drawing
  • US12400306B2 patent drawing

AI summary

A detection method with high robustness that can determine a feature of an input image regardless of characteristics of a detected part in the image is provided. An operation program causes a computer to perform a feature quantity acquiring step of acquiring a feature quantity which is extracted from an input image, a reconstruction error calculating step of calculating a reconstruction error on the basis of a difference between the acquired feature quantity and an average which is determined in advance on the basis of a normal image, and an output step of outputting a result of calculation in the reconstruction error calculating step.