Image Processing Apparatus for Automated Product Arrangement Checking

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Solution Overview

Problem

Conventional methods for checking product arrangement in stores require manual visual inspection, which is time-consuming and labor-intensive.

Innovation Solution

An image processing apparatus that includes an acquiring unit, a label specifying unit, an article position information acquiring unit, and an article searching unit, which acquires and processes images of product shelves to determine if products are properly arranged based on pre-defined specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual visual inspection is used to check product arrangement, then the checking process can be performed with simple equipment, but it requires significant manpower and time

Engineering Contradiction:
Improveproduct arrangement checking efficiencyVSAvoidinspection system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces the manual visual inspection system with an automated image processing system. A photographing unit captures images of product shelves, and an image processing apparatus automatically analyzes whether products are properly arranged according to layout plans. This substitution eliminates the need for manual labor while maintaining accurate detection capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of time

If automated image processing is implemented to check product arrangement, then productivity is improved, but the device complexity increases

Engineering Contradiction:
Improvetime required for product arrangement checkingVSAvoidimage processing apparatus complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The system creates a digital copy (photograph) of the physical product shelf arrangement. The photographing unit captures an image of the actual product layout, and the image processing apparatus compares this visual copy against the planned layout data. This copying approach enables automated analysis without requiring complex physical measurement devices.

Inventive Principle:
Principle #26Copying

3Measurement precision

If thorough visual inspection is performed manually, then detection precision can be maintained, but the time consumption increases significantly

Engineering Contradiction:
Improveproduct arrangement detection accuracyVSAvoidinspection speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The image processing apparatus continuously and automatically analyzes product arrangement without interruption. The system processes images rapidly, comparing actual product positions with the planned layout to identify discrepancies. This continuous automated operation maintains high detection accuracy while dramatically increasing inspection speed compared to manual methods.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS10304031B2Image processing apparatus
Publication Date: 2019.05.28 TOSHIBA TEC KK
  • US10304031B2 patent drawing
  • US10304031B2 patent drawing
  • US10304031B2 patent drawing

AI summary

According to one embodiment, an image processing apparatus includes an acquiring unit, a label specifying unit, an article position information acquiring unit, and an article searching unit. The acquiring unit acquires a photographed image in which a label with information regarding an article is photographed. The label specifying unit identifies the label from the photographed image. The article position information acquiring unit acquires article position information that is associated with the label and which indicates a position of the article by a relative positional relationship with the label. The article searching unit searches if there is an article associated with the label at a position indicated by the article position information.