Posture-Adaptive Ultrasonic Multi-Feed Detection in Image Readers

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Solution Overview

Problem

Existing image reading devices struggle to accurately detect multi-feed of sheets due to variations in medium thickness and characteristics, necessitating adjustments in ultrasonic wave reception strength based on individual media types.

Innovation Solution

The image reading device can switch between sloped and horizontal postures, adjusting driving voltage, threshold values, and amplification ratios for ultrasonic wave detection to suit different types of media, ensuring accurate multi-feed detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fixed threshold value is used for multi-feed detection, then the detection process is simple, but detection accuracy deteriorates when medium thickness and characteristics vary

Engineering Contradiction:
Improvemulti-feed detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the threshold value adjustable rather than fixed. The control unit dynamically changes the threshold value based on the detected posture of the device, allowing the detection system to adapt to different operating conditions (sloped vs. horizontal postures) and maintain high detection accuracy without requiring complex manual calibration for each scenario

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter (threshold value) based on the device posture. When the device is in a sloped posture, a first threshold value is used, and when in a horizontal posture, a second threshold value is used. This parameter adaptation allows the system to maintain detection accuracy across different medium types and device orientations without increasing overall system complexity

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the driving voltage is increased to improve signal strength, then detection sensitivity improves, but energy consumption increases

Engineering Contradiction:
Improveultrasonic wave detection sensitivityVSAvoidultrasonic emission energy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent changes the driving voltage parameter based on device posture. A first driving voltage is applied when in sloped posture and a second (lower) driving voltage when in horizontal posture. This adaptive parameter adjustment maintains sufficient detection sensitivity while optimizing energy consumption based on the actual operational context

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system dynamically adjusts the driving voltage according to the detected posture, making the energy consumption adaptive rather than constant. This allows the ultrasonic emission to use only the necessary energy required for each specific operating condition, improving overall energy efficiency

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the device is designed to work in a fixed posture, then the internal structure is simple, but adaptability to different mounting scenarios deteriorates

Engineering Contradiction:
Improvedevice mounting flexibilityVSAvoidinternal structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes the detection parameters (threshold value and driving voltage) dynamic and adaptable to different postures. The control unit detects the device posture and automatically adjusts the parameters accordingly, allowing the device to adapt to various mounting scenarios (sloped or horizontal) without requiring complex physical reconfiguration or multiple dedicated structures for each posture

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements multi-functionality by enabling the same device structure to operate effectively in multiple postures. Through software-based parameter adaptation rather than hardware reconfiguration, the device achieves universal applicability across different mounting scenarios while maintaining relatively simple internal structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise detection of multi-feed across various media types by optimizing ultrasonic wave settings based on the device's posture, enhancing detection accuracy and reliability.

Implementation Method 1

an emission unit configured to emit an ultrasonic wave in accordance with a driving voltage

Methodology Applied
Scientific EffectUltrasonic wave emission: Ultrasound

Implementation Method 2

a reception unit configured to receive the ultrasonic wave

Methodology Applied
Scientific EffectUltrasonic wave reception: Ultrasound

Data Source

PatentUS12358743B2Image reading device, multi-feed detecting method, and multi-feed detecting program
Publication Date: 2025.07.15 SEIKO EPSON CORP
  • US12358743B2 patent drawing
  • US12358743B2 patent drawing
  • US12358743B2 patent drawing

AI summary

An image reading device includes: a transport unit configured to transport a medium; an emission unit configured to emit an ultrasonic wave in accordance with a driving voltage and a reception unit configured to receive the ultrasonic wave, the emission unit and the reception unit being disposed so that a transport path for the medium transported by the transport unit is interposed therebetween; a reading unit configured to read the medium; and a control unit configured to detect presence or absence of multi-feed of the medium on the basis of a signal received by the reception unit. The image reading device is configured to switch a posture into any of a first posture or a second posture. The first posture is a posture in which the transport path is sloped relative to a mounting surface. The second posture is a posture in which an angle of the transport path relative to the mounting surface is smaller than that in the first posture. The control unit sets a first driving voltage as the driving voltage when the posture is the first posture, and sets a second driving voltage lower than the first driving voltage as the driving voltage when the posture is the second posture.