Image Reading Unit Hinge Mechanism for Floor Irregularity Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional image forming apparatuses experience distortion in the image reading unit due to concave and convex floor surfaces, leading to image distortion during reading.

Innovation Solution

The image forming apparatus incorporates a housing with shaft sections, bearing sections, and abutment sections that allow the image reading unit to rotate and abut against the housing, preventing distortion by distributing weight and reducing the transmission of floor surface irregularities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the image reading unit is fixed to the apparatus main body, then the image reading unit is prevented from being lifted, but distortion occurs in the image reading unit due to concave and convex floor surfaces

Engineering Contradiction:
Improvestability of image reading unitVSAvoidimage reading accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies the dynamics principle by transforming the fixed connection between the image reading unit and apparatus main body into a movable connection. The hinge mechanism allows the image reading unit to rotate and adapt to floor surface irregularities, while the abutment sections provide dynamic support points that accommodate vertical displacements without causing distortion to the platen or image reading sensors.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the image reading unit is mounted above the apparatus main body, then space is saved, but the image reading unit is affected by distortion from the apparatus main body

Engineering Contradiction:
Improvespace utilizationVSAvoidimage reading accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent introduces intermediary elements (hinge mechanism and abutment sections) between the image reading unit and apparatus main body. These intermediaries decouple the two components, allowing the image reading unit to maintain its compact mounted position while isolating it from distortion transmitted through the apparatus main body structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If the image reading unit is rigidly connected to the housing, then structural stability is improved, but floor surface irregularities cause distortion in the image reading unit

Engineering Contradiction:
Improvestructural stabilityVSAvoidimage reading accuracy
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The patent segments the connection structure into multiple independent components: hinge sections at different locations, multiple abutment sections, and bearing sections. This segmentation allows each component to independently accommodate local deformations from floor irregularities, preventing the transmission of distortion to the image reading unit while maintaining overall structural stability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2648052B1Image forming apparatus
Publication Date: 2014.10.29 KYOCERA DOCUMENT SOLUTIONS INC
  • EP2648052B1 patent drawingFigure 1
  • EP2648052B1 patent drawingFigure 2
  • EP2648052B1 patent drawingFigure 3

AI summary

An image forming apparatus includes: a housing (10), an image reading section (32), shaft sections, bearing sections (123A, 123B), abutment sections, and abutting sections. The housing is provided with an upper surface section. The image reading section has a first wall, a second wall, a bottom surface and a platen (550). The image reading section is mounted on the upper surface section of the housing. The shaft sections are installed at the bottom surface and provided with a rotating shaft. The bearing sections are provided at the upper surface section of the housing and the shaft sections are inserted into the bearing sections. The abutment sections are disposed at the upper surface section and arranged to face the bottom surface of the image reading section. The abutting sections are disposed at the bottom surface and are caused by the weight of the image reading section to abut against the abutment sections. Thus a change in shape of the housing is not transmitted to the upside reading section.