Image Reading Apparatus Wear Compensation via Dynamic Correction

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Solution Overview

Problem

Image reading apparatuses face variations in image length due to wear and tear of components, leading to inconsistent document feeding speeds and reduced image quality.

Innovation Solution

An image reading apparatus with a feeder that provides frictional force opposite to the transport direction, a correction factor acquisition unit that adjusts based on fed document number and rotational number, and an output unit for displaying correction information, ensuring consistent image length and quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the feeder continuously feeds documents through wear-prone components, then productivity is improved, but the frictional force varies causing image length variations

Engineering Contradiction:
Improvedocument feeding speedVSAvoidimage length consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system implements feedback by detecting the fed document number and using it to dynamically acquire and apply correction factors that compensate for feeder wear, thereby maintaining consistent image length despite continuous operation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameter of correction factor based on the fed document number, allowing the image reading apparatus to adapt to feeder wear over time by adjusting the correction factor as documents are fed

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the transport roller transports documents over extended periods, then productivity is improved, but the roller diameter decreases causing transport distance variations

Engineering Contradiction:
Improvedocument transport volumeVSAvoidtransport distance accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system detects the rotational number of the transport roller and uses this feedback to acquire correction factors that compensate for diameter reduction, maintaining accurate transport distance despite extended usage

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces mechanical precision maintenance with a computational solution, using detection of rotational number and correction factors to compensate for mechanical wear without physical adjustment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If the feeder operates without correction mechanisms, then device complexity is reduced, but image reading precision deteriorates

Engineering Contradiction:
Improvefeeder structure simplicityVSAvoidimage length accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system introduces an intermediary correction factor that mediates between the simple feeder mechanism and the image reading precision requirement, allowing the simple feeder to achieve precise results through computational correction

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces variations in image length and quality by dynamically adjusting the correction factor based on component wear and user adjustments, enhancing the reliability of image reading processes.

Implementation Method 1

a separating pad configured to generate frictional force between the separating pad and documents

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10108857B2Image reading apparatus, image correcting method
Publication Date: 2018.10.23 SEIKO EPSON CORP
  • US10108857B2 patent drawing
  • US10108857B2 patent drawing
  • US10108857B2 patent drawing

AI summary

An image reading apparatus is configured to read an image of each of documents transported in a transport path from an upstream side to a downstream side in a transport direction, acquires a correction factor for correcting a read image on the basis of a fed document number, and corrects the length of the read image in the transport direction on the basis of the correction factor which has been acquired.