Image Recognition Indexing for Overlapping Workpiece Detection

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Solution Overview

Problem

Existing robots struggle to accurately detect and recognize overlapping workpieces in random work environments, leading to incorrect detection or failure to detect workpieces.

Innovation Solution

An information processing device equipped with modules for detecting commanded positions and attributes, as well as modules for detecting actual object positions and attributes, generates position and attribute indexes to accurately recognize workpieces in images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional image recognition is used to detect workpieces, then the system is simple to operate, but the detection precision deteriorates when workpieces overlap

Engineering Contradiction:
Improveworkpiece detection precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the workpiece detection process into multiple independent modules: position detecting module, attribute detecting module, positional information detecting module, attribute information detecting module, index processing module, and output module. Each module handles a specific aspect of detection, allowing the system to process overlapping workpieces systematically by generating separate position and attribute indexes for each detected object, thereby improving detection precision without requiring a monolithic complex system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an index processing module as an intermediary between detection and output. This module generates position indexes and attribute indexes that serve as intermediate representations, making the detection results more structured and easier to process. The indexes act as a mediator that translates raw detection data into meaningful information about overlapping workpieces, improving precision while keeping the overall system architecture manageable

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple detection modules are added to improve workpiece recognition accuracy, then the measurement precision improves, but the device complexity increases

Engineering Contradiction:
Improveworkpiece recognition accuracyVSAvoidnumber of detection modules
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent designs detection modules with universal functionality where the position detecting module, attribute detecting module, positional information detecting module, and attribute information detecting module can handle multiple types of workpieces and various overlapping configurations. Each module is designed to be multi-functional, capable of detecting different attributes (position, size, posture) and handling different scenarios, which reduces the need for numerous specialized modules and keeps the system complexity manageable while maintaining high recognition accuracy

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the system detects and corrects overlapping workpieces, then the reliability of robotic operations improves, but the processing time increases

Engineering Contradiction:
Improverobotic operation reliabilityVSAvoiddetection and correction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary detection and indexing of workpiece positions and attributes before the robotic operation begins. The position detecting module and attribute detecting module generate position indexes and attribute indexes in advance, creating a structured representation of all workpieces including overlapping ones. This preliminary action ensures that when the robot needs to operate, the detection and correction are already complete, improving reliability without adding significant time to the actual robotic task execution

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12293536B2Information processing device, setting apparatus, image recognition system, robot system, setting method, learning device, and method of generating learned model
Publication Date: 2025.05.06 KAWASAKI JUKOGYO KK
  • US12293536B2 patent drawing
  • US12293536B2 patent drawing
  • US12293536B2 patent drawing

AI summary

An information processing device includes position detecting circuitry configured to detect a commanded position that is a position of an object commanded on a screen where the object is projected, size detecting circuitry configured to detect a commanded size that is a size of the object commanded on the screen, positional information detecting circuitry configured to detect a position of an actual object based on the commanded position, size information detecting circuitry configured to detect a size of the actual object based on the commanded size, index processing circuitry configured to generate a position index indicative of the commanded position and a size index indicative of the size of the actual object, and display the position index and the size index on the screen, and output circuitry configured to output object information including information on the position and the size of the actual object.