Image Region Database for Electrophotographic Printer Registration

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Solution Overview

Problem

Commercial inkjet printing systems face challenges in maintaining accurate color registration due to variables like physical properties of the print medium, conveyance, ink application, and drying, which restrict the range of suitable applications and increase registration errors, especially with reduced paper weight or variable ink coverage.

Innovation Solution

A method involving a digital printing system that uses an image region database to select reference image regions with associated system control parameters for correcting color registration errors, allowing for improved registration without initial measurement of registration errors, by comparing the image to be printed with stored reference regions and applying appropriate corrections during printing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If color registration errors are managed by controlling variables (physical properties of print medium, conveyance, ink application, drying), then registration errors can be reduced, but the range of suitable print applications is restricted

Engineering Contradiction:
Improvecolor registration accuracyVSAvoidrange of suitable print applications
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by using an image region database that stores control parameters for different image regions. The system identifies the current image region, retrieves pre-determined control parameters from the database, and applies them to adjust printing conditions dynamically. This allows the system to adapt to various print applications (different paper weights, ink coverages) without restricting the range of suitable applications, while maintaining color registration accuracy through data-driven parameter adjustment.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If conventional methods are used to manage color registration, then some registration errors can be corrected, but initial measurement of registration errors is required before correction

Engineering Contradiction:
Improvecolor registration accuracyVSAvoidtime for initial error measurement
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent implements preliminary action by pre-determining and storing control parameters for various image regions in the image region database before actual printing. Instead of measuring registration errors during the printing process, the system has already performed the necessary measurements and calculations offline, storing the results as reference data. This eliminates the need for time-consuming initial error measurement during production, as the control parameters are readily available from the database.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If paper weight is reduced or ink coverage is increased, then more print applications become possible, but color registration errors become larger

Engineering Contradiction:
Improverange of print applicationsVSAvoidcolor registration accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by dividing the print medium into different image regions based on ink coverage characteristics (e.g., low ink coverage, mid ink coverage, high ink coverage regions). Each image region has its own specific control parameters stored in the database, tailored to the local conditions. This allows the system to optimize registration control for each specific region and print application scenario, maintaining high registration accuracy even when paper weight is reduced or ink coverage is increased.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20160033916A1Controlling an electrophotographic printer using an image region database
Publication Date: 2016.02.04 EASTMAN KODAK CO
  • US20160033916A1 patent drawing
  • US20160033916A1 patent drawing
  • US20160033916A1 patent drawing

AI summary

A method for controlling an electrophotographic printing system to print digital image data for an image region. An image region database stores data characterizing a plurality of reference image regions, each reference image region having one or more associated system control parameters that are appropriate for use in printing the reference image region. The system control parameters can include parameters related to correcting color registration errors. The image region to be printed is compared with the reference image regions in the image region database, and a similar reference image region is selected. The image region is printed using the system control parameters associated with the selected similar reference image region.