Image Sensor Package Bonding Wire Protection
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Solution Overview
Problem
The reliability of image sensor packages is compromised due to the vulnerability of bonding wires, which are easily damaged, necessitating a solution to enhance their durability and connectivity between the image sensor chip and the circuit board.
Innovation Solution
The image sensor package incorporates a stack bump structure, a dam element, and a molding element to protect the bonding wire, featuring a dam element on the image sensor chip covering the stack bump and bonding wire, and a molding element on the circuit board that seals both the image sensor chip and the bonding wire, using materials with different properties to reduce stress on the bonding wire.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a bonding wire with small diameter is used to connect the image sensor chip to the circuit board, then the package size can be reduced and flexibility improved, but the bonding wire becomes easily damaged and reliability decreases
Solution Approach 1:
The patent applies beforehand cushioning by introducing a dam element that protrudes into the molding compound to create a stress relief zone. This dam element absorbs and distributes mechanical stress before it can reach the bonding wire, preventing wire damage from occurring in the first place. The recess portion in the image sensor chip further enhances this cushioning effect by providing additional stress distribution.
Solution Approach 2:
The dam element serves as an intermediary structure between the bonding wire and the molding compound. Rather than allowing direct contact and stress transfer between the molding compound and the delicate bonding wire, the dam element mediates this interaction by protruding into the compound and creating a buffer zone that protects the wire from direct mechanical damage.
2Ease of manufacture
If the bonding wire is exposed without protection, then the manufacturing process is simpler, but the bonding wire is vulnerable to damage and reliability is compromised
Solution Approach 1:
The patent segments the protective structure into distinct functional elements: a dam element that protrudes into the molding compound, a recess portion in the image sensor chip, and the bonding wire itself. This segmentation allows each component to perform its specific protective function while maintaining manufacturing feasibility. The dam element can be formed separately and then integrated with the chip and wire assembly.
Solution Approach 2:
The protective structure applies local quality by concentrating protection only where needed - the dam element protrudes specifically at the bonding wire location to provide localized stress relief, while the recess portion creates a localized stress distribution zone on the chip surface. This localized approach provides effective protection without requiring complete encapsulation of the entire assembly.
Data Source
AI summary
An image sensor package includes a circuit board, an image sensor chip on the circuit board, a stack bump structure on the image sensor chip, a bonding wire connecting the circuit board to the stack bump structure, a dam element on the image sensor chip and covering both the stack bump structure and the bonding wire, and a molding element contacting the dam element on the circuit board and covering both the image sensor chip and the bonding wire.


