Image Sensor Collection Array for Close-Target Collimation

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Solution Overview

Problem

Existing optical sensor systems face challenges in achieving optimal collimation of light when the sensor is positioned close to the measurement target, particularly in applications with limited spacing between the sensor and the target.

Innovation Solution

The use of an array-based collection component, such as an array of compound parabolic concentrators (CPCs), micro-tapers, or light pipes, to collect and collimate light reflected from a diffuse reflective medium, reducing the focal angle and minimizing the spacing between the sensor and the measurement target.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the sensor is positioned close to the measurement target, then the device size is reduced, but the collimation of light becomes suboptimal

Engineering Contradiction:
Improvedevice sizeVSAvoidcollimation quality
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The collection component is divided into an array of multiple individual optical elements (such as multiple CPCs, micro-tapers, or light pipes) arranged in parallel. This segmentation allows each element to independently collect and collimate light from the measurement target, maintaining effective collimation even when the sensor is positioned close to the target, thus resolving the contradiction between small device size and good collimation quality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-element collection component to a multi-element array structure, adding the dimension of parallel arrangement. This dimensional change enables the system to achieve both compact size (through vertical stacking) and effective collimation (through horizontal array distribution), solving the contradiction between device size and collimation quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If a single large collection component is used, then collimation is improved, but the device size increases

Engineering Contradiction:
Improvecollimation qualityVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

Instead of using one large collection component, the system segments the collection function across multiple smaller optical elements arranged in an array. Each small element (CPC, micro-taper, or light pipe) provides individual collimation, and their combined effect achieves the desired collimation quality while keeping each component compact, thus resolving the contradiction between collimation quality and device size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple individual optical collection elements are merged into a single array structure that functions as one integrated collection system. The array of small elements works together to provide the combined collimation effect of a single large component, but with reduced individual element sizes, solving the contradiction between collimation quality and device size.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a compact optical sensor system that can operate effectively in close proximity to the measurement target, improving collimation properties and reducing the overall size of the sensor system.

Implementation Method 1

a compound parabolic concentrator (CPC) proximate to the light source and configured to concentrate light from the light source with respect to a measurement target

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

an optical sensor... configured to receive light reflected or transmitted from the measurement target

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentEP4045892B1Image sensor system
Publication Date: 2025.09.10 VIAVI SOLUTIONS INC(US)
  • EP4045892B1 patent drawingFigure 1
  • EP4045892B1 patent drawingFigure 2
  • EP4045892B1 patent drawingFigure 3

AI summary

An optical sensor system (100) includes a light source (110) and a concentrator component (120) proximate to the light source (110) and configured to concentrate light from the light source (110) with respect to a measurement target (160). The optical sensor system (100) includes a collection component (130) that includes an array of at least two components configured to receive light reflected or transmitted from the measurement target (160). The optical sensor system (100) includes a sensor (150) and a filter (140) provided between the collection component (130) and the sensor (150).