Vehicle Image Sensor Verification Using Collimator Alignment

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Solution Overview

Problem

Ensuring the accuracy of sensor data received by self-driving vehicles is difficult and complicated, requiring efficient verification of image sensor performance without dismounting them from the vehicle.

Innovation Solution

A signal processing system aligns image sensors with collimators to verify performance without dismounting, identifying deviations from performance specifications and routing alerts for recalibration as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If image sensors are dismounted from the vehicle for verification, then measurement precision can be improved, but loss of time and productivity decrease due to removal and reinstallation processes

Engineering Contradiction:
Improvesensor performance verification accuracyVSAvoidtime required for sensor verification
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements preliminary action by pre-configuring collimators with known geometric relationships and pre-programming the verification algorithm in the onboard computer. This allows the sensor verification to be performed quickly using pre-prepared reference data, eliminating the need for complex setup procedures and reducing the time required for sensor verification while maintaining measurement precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system enables self-service by allowing the image sensor to verify its own performance using the collimators and onboard computer. The sensor captures images of the collimators, and the onboard computer automatically processes these images to determine sensor accuracy, eliminating the need for external verification equipment or personnel to remove and reinstall sensors.

Inventive Principle:
Principle #25Self-service

2Reliability

If complex verification procedures are used to ensure sensor accuracy, then reliability improves, but device complexity and ease of operation worsen

Engineering Contradiction:
Improvesensor data accuracyVSAvoidverification system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The onboard computer serves multiple functions: it controls vehicle operations, processes sensor data, and performs sensor verification by analyzing collimator images. This multi-functionality reduces the need for separate dedicated verification equipment, thereby reducing device complexity while maintaining reliable sensor accuracy verification through the computer's existing processing capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If frequent sensor verification is performed, then reliability of sensor data improves, but productivity decreases due to time spent on verification

Engineering Contradiction:
Improvesensor data accuracyVSAvoidvehicle operational efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system implements periodic action by performing sensor verification at predetermined intervals or under specific conditions (such as at the start of each shift or when anomalies are detected). This periodic verification approach ensures sensor data reliability is maintained while minimizing the frequency of verification activities to preserve vehicle productivity and operational efficiency.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method efficiently verifies image sensor performance in situ, improving testing efficiency and quality by distinguishing sensors that meet specifications and requiring recalibration.

Implementation Method 1

causing alignment of one or more collimators with one or more image sensors mounted to a vehicle

Methodology Applied
Scientific EffectOptical alignment: Lens

Data Source

PatentUS12407808B2Performance verification of an image sensor mounted to a vehicle
Publication Date: 2025.09.02 MOTIONAL AD LLC
  • US12407808B2 patent drawing
  • US12407808B2 patent drawing
  • US12407808B2 patent drawing

AI summary

Provided are methods for verifying the performance of an image sensor mounted to a vehicle, which can include causing alignment of a collimator with an image sensor mounted to a vehicle, receiving sensor data associated with the image sensor based at least in part on causing the alignment of the collimator with the image sensor, determining that the sensor data does not satisfy a performance specification associated with the image sensor, determining an image sensor alert associated with the image sensor based at least in part on determining that the sensor data does not satisfy the performance specification associated with the image sensor, and routing the image sensor alert.