Image Sensor Infrared Cutoff Filter Grid for Iris Recognition

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Solution Overview

Problem

Conventional image sensors require separate portions for visible light and infrared, leading to increased light path length and noise in visible light reception, which affects the efficiency and accuracy of iris recognition systems.

Innovation Solution

A method involving a first device with a visible light and infrared receiving portion, coated with an infrared cutoff filter, patterned photoresists, and an etched infrared cutoff filter grid, filled with a color filter, and topped with a spacer and micro-lens layer, eliminating the need for a planar layer and reducing noise by purifying visible light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate portions for visible light and infrared are used, then infrared reception is achieved, but light path length increases and noise increases

Engineering Contradiction:
Improveinfrared reception capabilityVSAvoidnoise in visible light reception
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the visible light receiving portion into multiple layers including a color filter layer with separate filter units for different colors, an infrared cutoff filter layer with corresponding filter units, and a microlens layer. Each layer is segmented into discrete filter units aligned with specific pixel regions, allowing selective filtering of light wavelengths while maintaining short light paths and reducing noise through purified light reception.

Inventive Principle:
Principle #1Segmentation

2Reliability

If separate portions for visible light and infrared are used, then infrared reception is achieved, but light intensity loss increases

Engineering Contradiction:
Improveinfrared reception capabilityVSAvoidlight intensity loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies different filtering properties to different local regions of the sensor. Each pixel region has its own dedicated color filter unit and infrared cutoff filter unit with specific optical properties optimized for that region. This local optimization ensures that only necessary wavelengths are filtered, minimizing unnecessary light intensity loss while achieving both visible light and infrared reception capabilities.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If conventional image sensor structure is used, then manufacturing is simpler, but manufacturing precision is lower

Engineering Contradiction:
Improvestructure simplicityVSAvoidfilter alignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent forms all filter units (color filters and infrared cutoff filters) and microlens structures in a preliminary planar configuration before final assembly. The photoresist patterns are formed with precise predetermined shapes and positions, and the etching process creates accurately positioned filter units. This preliminary precision formation ensures high manufacturing precision in the final three-dimensional structure while maintaining relatively simple manufacturing processes.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces light intensity loss and noise in visible light reception, enhancing the accuracy and efficiency of image sensing for iris recognition systems by separating and purifying visible light.

Implementation Method 1

coating a first infrared cutoff filter on the first device

Methodology Applied
Scientific EffectInfrared cutoff filter: Filter (optical)

Implementation Method 2

filling a color filter in the infrared cutoff filter grid

Methodology Applied
Scientific EffectColor filter: Filter (optical)

Implementation Method 3

disposing a spacer layer and a micro-lens layer on the color filter and the second filter sequentially

Methodology Applied
Scientific EffectMicro-lens: Lens

Data Source

PatentUS10566362B2Method for forming image sensor
Publication Date: 2020.02.18 HIMAX TECH LTD
  • US10566362B2 patent drawing
  • US10566362B2 patent drawing
  • US10566362B2 patent drawing

AI summary

A method for forming an image sensor includes: providing a first device including a visible light receiving portion and an infrared receiving portion; coating a first infrared cutoff filter on the first device; patterning plural photoresists on the first infrared cutoff filter located in the visible light receiving portion to form a second device; etching the second device until a first filter of the first device is exposed to form an infrared cutoff filter and an infrared cutoff filter grid located in the visible light receiving portion, in which the infrared cutoff filter grid is located on the infrared cutoff filter; filling a color filter in the infrared cutoff filter grid and forming a second filter on the first filter; and disposing a spacer layer and a micro-lens layer on the color filter and the second filter sequentially.