Back-Illuminated Image Sensor Module with Heat Dissipating Means

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Solution Overview

Problem

Existing semiconductor image sensor modules face challenges in high-speed image processing due to parasitic resistance and capacity issues, heat dissipation, and light shielding, particularly when using System in Package (SIP) technology and flip-chip bonding methods, which hinder close mounting of semiconductor image sensor chips and image signal processing chips.

Innovation Solution

A semiconductor image sensor module design that laminates semiconductor image sensor chips and image signal processing chips through a heat dissipating means with bump electrodes, using a conductive material with openings surrounded by insulating materials, which reduces parasitic resistance and capacity, and serves as a light shield, allowing efficient heat dissipation and high-speed processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If contact terminals (lead frames) are used to electrically connect the semiconductor image sensor chip and image signal processing IC, then electrical connection is achieved, but parasitic resistance and capacity increase which interferes with high-speed image processing

Engineering Contradiction:
Improveelectrical connectionVSAvoidhigh-speed image processing
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent extracts and eliminates the lead frame contact terminals from the electrical connection path between the image sensor chip and processing IC. By using direct chip-to-chip bonding with bump electrodes, the parasitic elements inherent in lead frames are removed, enabling high-speed signal processing.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the semiconductor image sensor chip and image signal processing IC are contained in packages, then protection and mounting are achieved, but the module size becomes large

Engineering Contradiction:
Improvechip protectionVSAvoidmodule size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent merges the image sensor chip and processing IC into a single integrated module using direct chip bonding. This consolidation eliminates the need for separate packages and interconnections, significantly reducing the overall module size while maintaining chip protection through the bonding structure itself.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a planar packaging arrangement to a three-dimensional stacked configuration where chips are bonded face-to-face. This vertical integration reduces the horizontal footprint and overall module volume while maintaining functional integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If the image signal processing chip is mounted close to the semiconductor image sensor chip, then module size is reduced, but heat from the processing chip causes dark current and white noise in the sensor chip

Engineering Contradiction:
Improvemodule sizeVSAvoiddark current and white noise
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a heat dissipation structure as an intermediary between the image sensor chip and processing IC. This mediator conducts heat away from the sensor chip while allowing the chips to remain in close proximity for compact integration, thus reducing thermal-induced dark current and noise.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If the electrode pad and light-receiving surface are formed on the same surface of the front-illuminated type semiconductor image sensor, then chip structure is simplified, but light shielding becomes difficult when chips are laminated

Engineering Contradiction:
Improvechip structureVSAvoidlight interference
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent inverts the conventional front-illuminated structure to a back-illuminated structure. By forming the light-receiving surface on the rear surface of the sensor chip rather than the front, the electrode pads can be positioned on the front surface without interfering with light reception, and light shielding becomes inherently easier in the laminated configuration.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-speed signal processing with a minimized module size, reduces dark current and white noise, and effectively shields the image signal processing chip from light, achieving efficient heat dissipation and minimizing parasitic components.

Implementation Method 1

heat dissipating means positioned between the semiconductor image sensor chip and image signal processing chip

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

thin plate-like heat sink 112 as heat dissipating means

Methodology Applied
Scientific EffectHeat sink: Heat Sink

Implementation Method 3

the plurality of bump electrodes of the semiconductor image sensor chip and the plurality of bump electrodes on the image signal processing chip are electrically connected

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 4

it has been difficult to shield the image signal processing chip from light

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS10319772B2Semiconductor image sensor module, method for manufacturing the same as well as camera and method for manufacturing the same
Publication Date: 2019.06.11 SONY GROUP CORP
  • US10319772B2 patent drawing
  • US10319772B2 patent drawing
  • US10319772B2 patent drawing

AI summary

A semiconductor image sensor module 1 at least includes a semiconductor image sensor chip 2 having a transistor forming region on a first main surface of a semiconductor substrate and having a photoelectric conversion region with a light incident surface formed on a second main surface on the side opposite to the first main surface and an image signal processing chip 3 for processing image signals formed in the semiconductor image sensor chip 2, wherein a plurality of bump electrodes 15a are formed on a first main surface, a plurality of bump electrodes 15b are formed on the image signal processing chip 3, both the chips 2 and 3 are formed to be laminated through heat dissipating means 4 and the plurality of bump electrodes 15a of the semiconductor image sensor chip 2 and the plurality of bump electrodes 15b on the image signal processing chip 3 are electrically connected.