Image Sensor Multilayer Refractive Index Structure

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Solution Overview

Problem

Current image sensors face limitations in quantum efficiency due to light loss and absorption issues, which affect their electrical sensitivity to light.

Innovation Solution

A multilayer structure with specific refractive index and extinction coefficient properties is implemented, including a surface repairing layer, a first light transmitting layer with a higher refractive index than the substrate, and a second light transmitting layer with a lower refractive index, to minimize light loss and absorption, thereby enhancing quantum efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional single-layer structure is used, then the device complexity is low, but light loss and absorption increase, reducing quantum efficiency

Engineering Contradiction:
Improvelight lossVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent divides the light transmitting structure into multiple layers with different refractive indices (first light transmitting layer with higher refractive index, second light transmitting layer with lower refractive index). This segmentation allows each layer to perform specific optical functions, reducing overall light loss and absorption while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structure combining different dielectric materials with specific refractive indices and extinction coefficients. The first light transmitting layer uses materials with higher refractive index (e.g., TiO2, SiO2) while the second layer uses materials with lower refractive index (e.g., Si3N4, SiOx), creating a composite structure that optimizes light transmission and minimizes absorption losses

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If the refractive index of the light transmitting layer is matched to the substrate, then light transmission is maximized, but light absorption increases, reducing quantum efficiency

Engineering Contradiction:
Improvelight absorptionVSAvoidlight transmission
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent applies different refractive index characteristics to different layers: the first light transmitting layer has higher refractive index than the substrate to reduce reflection and enhance light entry, while the second light transmitting layer has lower refractive index to minimize absorption and maximize transmission. This local differentiation of optical properties optimizes overall light transmission while minimizing absorption

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically varies key optical parameters (refractive index and extinction coefficient) across different layers. By selecting materials with specific parameter combinations - first layer with higher refractive index and appropriate extinction coefficient, second layer with lower refractive index and low extinction coefficient - the patent achieves optimal balance between light transmission and absorption reduction

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The described multilayer structure improves the quantum efficiency of image sensors by reducing light loss and absorption, leading to enhanced electrical sensitivity to light across various wavelengths.

Implementation Method 1

a first light transmitting layer (321) formed over the back side (211) of the thinned substrate (110). The first light transmitting layer (321) has a refractive index that is from 60% to 90% of a refractive index of the substrate (110)

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a second light transmitting layer (322) formed over and in direct contact with the first light transmitting layer (321). The second light transmitting layer (322) has a refractive index that is lower than the refractive index of the first light transmitting layer (321) and is from 40% to 70% of the refractive index of the substrate (110)

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8847286B2Image sensor and method of manufacturing
Publication Date: 2014.09.30 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8847286B2 patent drawing
  • US8847286B2 patent drawing
  • US8847286B2 patent drawing

AI summary

An image sensor includes a substrate having opposite first and second sides, a multilayer structure on the first side of the substrate, and a photo-sensitive element on the second side of the substrate. The photo-sensitive element is configured to receive light that is incident upon the first side and transmitted through the multilayer structure and the substrate. The multilayer structure includes first and second light transmitting layers. The first light transmitting layer is sandwiched between the substrate and the second light transmitting layer. The first light transmitting layer has a refractive index that is from 60% to 90% of a refractive index of the substrate. The second light transmitting layer has a refractive index that is lower than the refractive index of the first light transmitting layer and is from 40% to 70% of the refractive index of the substrate.