Image Sensor Nanowell Layout for Simultaneous Paired-End Sequencing

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Solution Overview

Problem

Current image sensor structures for sequencing polynucleotide strands are time-consuming due to serial synthesis of forward and reverse strands, and suffer from increased probability of polyclonality and crosstalk with larger nanowells and closely spaced clusters.

Innovation Solution

The image sensor structure enables simultaneous paired-end sequencing by incorporating an array of light detectors, light guides, and nanowells with distinct primer sets in adjacent well regions, allowing for simultaneous attachment and sequencing of forward and reverse strand clusters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If serial synthesis of forward and reverse strands is used, then sequencing can be performed, but the process is very time consuming

Engineering Contradiction:
Improvesequencing speedVSAvoidsequencing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent divides a single nanowell into two distinct well regions (first well region and second well region), with each region containing different primer sets. This segmentation allows forward strands and reverse strands to be synthesized and sequenced simultaneously in separate regions, eliminating the time-consuming serial process while maintaining controlled reaction conditions in each region.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If larger nanowells are used to accommodate larger clusters, then more polynucleotide strands can be sequenced, but the probability of polyclonality increases

Engineering Contradiction:
Improvenumber of polynucleotide strandsVSAvoidpolyclonality probability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

By dividing the nanowell into two separate well regions with distinct primer sets, the patent effectively creates two independent reaction zones. This segmentation allows each region to maintain lower effective concentrations of polynucleotide strands, reducing the probability of multiple different strands being amplified simultaneously (polyclonality), while the overall nanowell size can still be large enough to accommodate sufficient clusters for high throughput sequencing.

Inventive Principle:
Principle #1Segmentation

3Productivity

If clusters are placed closer to each other to increase density, then throughput increases, but the probability of crosstalk increases

Engineering Contradiction:
Improvesequencing throughputVSAvoidcrosstalk probability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The division of the nanowell into two well regions with different primer sets creates distinct spatial zones for forward and reverse strand synthesis. This segmentation reduces light emission crosstalk between adjacent clusters by nearly half, as each cluster's signal is more localized to its specific region, allowing higher cluster density and improved throughput without sacrificing signal accuracy.

Inventive Principle:
Principle #1Segmentation

4Loss of time

If distinct primer sets are used in adjacent well regions for simultaneous sequencing, then sequencing time is reduced, but device complexity increases

Engineering Contradiction:
Improvesequencing timeVSAvoidstructure complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single nanowell structure: both forward and reverse strand synthesis and sequencing occur within the same physical nanowell, but in separate well regions. This merging approach achieves simultaneous paired-end sequencing (reducing time) while avoiding the need for completely separate physical wells or complex additional components, thus limiting the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the time required for sequencing, minimizes the probability of polyclonality, and decreases crosstalk between adjacent clusters, thereby enhancing the throughput and accuracy of the sequencing process.

Implementation Method 1

The labeled strands may then emit photons of an emissive light, indicative of the order of nucleotide bases in the strand, which may be transmitted through the passivation stack and into light guides of the image sensor structure that are associated (e.g., located directly below) with each nanowell.

Methodology Applied
Scientific EffectOptical transmission: Light

Implementation Method 2

The light guides direct the emissive light photons to light detectors disposed within the image sensor structure and associated with the light guides. The light detectors detect the emissive light photons.

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Implementation Method 3

One or more excitation lights may then be directed onto the labeled strands within the nanowells. The labeled strands may then emit photons of an emissive light, indicative of the order of nucleotide bases in the strand

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS12264361B2Image sensor structures and related methods
Publication Date: 2025.04.01 ILLUMINA INC
  • US12264361B2 patent drawing
  • US12264361B2 patent drawing
  • US12264361B2 patent drawing

AI summary

An image sensor structure includes an image layer having an array of light detectors disposed therein. A device stack is disposed over the image layer. An array of light guides is disposed in the device stack. Each light guide is associated with a light detector. An array of nanowells is disposed over the device stack. Each nanowell is associated with a first light guide of the array of light guides. A first primer set is disposed throughout a first well region of each nanowell. A second primer set is disposed throughout a second well region of each nanowell. The second well region is adjacent the first well region. The first and second primer sets are operable to attach a forward strand cluster of forward polynucleotide strands in the first well region and a reverse strand cluster of reverse polynucleotide strands in the second well region.