Image Sensor Pixel Grid Structure for Phase Crosstalk Suppression

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Solution Overview

Problem

In highly integrated image sensing devices, light from phase detection pixels can penetrate adjacent image sensing pixels, leading to crosstalk and reduced light sensitivity, especially at smaller pixel sizes where metal light absorption layers are impractical.

Innovation Solution

The implementation of a grid structure with a black photoresist layer between phase detection and image sensing pixels, and an air layer between adjacent image sensing pixels, to absorb and prevent light penetration, respectively, while using a sacrificial carbon-containing layer and plasma process for manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a metal light absorption layer is used to suppress light penetration, then light crosstalk is reduced, but device complexity and manufacturing difficulty increase at small pixel sizes

Engineering Contradiction:
Improvelight crosstalkVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent uses a black photoresist layer as a temporary, disposable light absorption structure during manufacturing. This layer is formed using standard photolithography processes, is effective at blocking light, and can be selectively removed where not needed. It replaces complex metal light absorption layers with a simpler, process-integrated solution that is easier to manufacture at small pixel sizes.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The black photoresist layer is selectively formed only in specific regions where light crosstalk suppression is needed (between phase detection pixels and image sensing pixels), while being omitted in regions where it is not required. This localized application reduces overall device complexity while maintaining effective light suppression where necessary.

Inventive Principle:
Principle #3Local quality

2Productivity

If pixel size is reduced to increase integration density, then more pixels fit in the sensor, but light sensitivity decreases due to increased crosstalk

Engineering Contradiction:
Improveintegration densityVSAvoidlight crosstalk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The black photoresist layer acts as an intermediary structure between adjacent pixels, specifically between phase detection pixels and image sensing pixels. It provides a physical barrier that blocks light from leaking into neighboring pixels, enabling higher integration density without sacrificing light sensitivity. The air layer similarly serves as an optical intermediary that prevents light propagation between pixels.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the sensor into distinct optical zones by introducing grid structures (black photoresist layers and air layers) that divide and isolate light paths between pixels. This segmentation prevents light from one pixel from affecting adjacent pixels, maintaining signal integrity even as pixel density increases.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If a black photoresist layer is formed between all pixels, then light crosstalk is suppressed, but manufacturing complexity increases due to additional patterning steps

Engineering Contradiction:
Improvelight crosstalkVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The black photoresist layer is selectively formed only in specific regions where light crosstalk suppression is needed (between phase detection pixels and image sensing pixels), while being omitted in regions where it is not required. This localized application reduces overall device complexity while maintaining effective light suppression where necessary.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The black photoresist layer is formed as part of the color filter patterning process, utilizing the same photolithography steps already required for creating the color filter array. By integrating the light suppression structure formation into existing manufacturing steps, additional process complexity is minimized while still achieving the desired light crosstalk suppression.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively suppresses light crosstalk between phase detection and image sensing pixels, maintaining high sensitivity even at small pixel sizes by selectively forming a black photoresist layer and omitting it where necessary, enhancing the performance of highly integrated pixel arrays.

Implementation Method 1

a first grid structure disposed between the adjacent first color filters and the second color filter and including a light absorption layer

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

a second grid structure disposed between adjacent first color filters and structured to be free from the light absorption layer

Methodology Applied
Scientific EffectLight refraction and blocking: Refraction

Implementation Method 3

The removing the sacrificial layer pattern includes performing a plasma process using gas containing at least one of oxygen, nitrogen, or hydrogen on the first pattern and the second pattern covered with the capping layer pattern

Methodology Applied
Scientific EffectPlasma ablation: Plasma

Data Source

PatentUS20240072087A1Image sensing device and method for manufacturing the same
Publication Date: 2024.02.29 SK HYNIX INC
  • US20240072087A1 patent drawing
  • US20240072087A1 patent drawing
  • US20240072087A1 patent drawing

AI summary

An image sensing device includes a plurality of image sensing pixels configured to respond to light incident through first color filters and generate image signals corresponding to a target object to be captured, at least one phase detection pixel configured to respond to light incident through a second color filter and generate a phase signal for calculating a phase difference between images generated by the image signals, a first grid structure disposed between the adjacent first color filter and the second color filter and including a light absorption layer, and a second grid structure disposed between adjacent first color filters and structured to be free from the light absorption layer.