Image Sensor Photoelectric Conversion Layer Integration

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Solution Overview

Problem

Current image sensors face challenges in optimizing the integration of photoelectric conversion layers and color filters to enhance light detection efficiency and pixel integration, particularly in CMOS image sensors.

Innovation Solution

The proposed image sensor design includes an active region, a peripheral region, and a dummy region with specific electrode and insulation structures, where a photoelectric conversion layer is interposed between top and active bottom electrodes, and color filters are embedded in the insulation structure to separate and manage light signals effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a photoelectric conversion layer is shared between active and dummy regions, then device complexity is reduced and manufacturing is simplified, but light detection precision may be compromised without proper isolation structures

Engineering Contradiction:
Improvestructure complexityVSAvoidlight detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent segments the photoelectric conversion layer into distinct active and dummy regions using isolation structures. The dummy region is further divided into sub-regions (first dummy region with first photoelectric conversion layer, second dummy region with second photoelectric conversion layer) that are electrically isolated from each other and from the active region, allowing independent control and measurement functions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediary components including isolation trenches filled with insulating material, isolation dielectric layers, and transfer gates that act as mediators between the shared photoelectric conversion layer and the respective readout circuits. These intermediaries enable precise control and measurement while maintaining the shared structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If color filters are embedded in the insulation structure, then light signal management and wavelength separation are improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelight signal managementVSAvoidfilter embedding precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The color filters are formed in advance within the insulation structure before the photoelectric conversion layer is deposited. This preliminary formation of color filters in the insulation structure (first and second color filters in first and second color filter regions) establishes the wavelength separation framework before the shared photoelectric conversion layer is created, simplifying subsequent manufacturing steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The insulation structure serves multiple functions: it provides electrical isolation between doped regions, supports embedded color filters for wavelength separation, and acts as a structural foundation for the photoelectric conversion layer. This multi-functionality reduces the need for separate components and simplifies the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If dummy regions are introduced between active and peripheral regions, then pixel integration and light detection efficiency are improved, but device area increases

Engineering Contradiction:
Improvepixel integration efficiencyVSAvoidsensor area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent merges the dummy region functionality with the active region by using a shared photoelectric conversion layer. The dummy regions (first and second dummy regions) are integrated alongside active regions in the same semiconductor substrate, sharing common structures such as the photoelectric conversion layer, insulation structure, and electrode connections, thereby improving integration efficiency without proportionally increasing area.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes vertical dimensionality by forming doped regions (first and second doped regions) at different depths within the semiconductor substrate. The photoelectric conversion layer is positioned in the vertical space above these doped regions, allowing efficient use of the substrate volume and reducing the horizontal footprint of the sensor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves light detection efficiency and pixel integration by allowing shared photoelectric conversion layers and color filters to manage different wavelengths of light, increasing the overall performance of the image sensor.

Implementation Method 1

A photoelectric conversion layer is disposed on the insulation structure of the active region. A top electrode is disposed on the photoelectric conversion layer... The photoelectric conversion layer is interposed between the top electrode and the active bottom electrode

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 2

A color filter is embedded in the insulation structure... increasing the overall performance of the image sensor

Methodology Applied
Scientific EffectLight absorption by color filter: Absorption (EM radiation)

Data Source

PatentUS10361239B2Image sensor
Publication Date: 2019.07.23 SAMSUNG ELECTRONICS CO LTD
  • US10361239B2 patent drawing
  • US10361239B2 patent drawing
  • US10361239B2 patent drawing

AI summary

An image sensor having active, peripheral and dummy regions is provided as follows. A dummy through electrode is disposed in the substrate. An active through electrode is disposed in the substrate. An insulation structure in which a color filter is embedded is disposed on the substrate. A dummy bottom electrode is disposed on the insulation structure and connected electrically to the dummy through electrode. An active bottom electrode is disposed on the insulation structure and connected electrically to the active through electrode. A photoelectric conversion layer is disposed on the insulation structure. A top electrode is disposed on the photoelectric conversion layer and the dummy bottom electrode. The top electrode is connected electrically to the dummy bottom electrode. The photoelectric conversion layer is interposed between the top electrode and the active bottom electrode which are separated from each other.