Image Sensor Range and Light-Level Detection for Symbol Readers

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Solution Overview

Problem

Machine-readable symbol readers face challenges in capturing images of both non-self-illuminating and self-illuminating objects due to over-exposure from active light sources and reflective surfaces, leading to false positives and negatives when transitioning between reading modes based on image characteristics.

Innovation Solution

A method and apparatus that use a range and light-level detector to determine if an object is within a threshold range and emits sufficient ambient light, allowing the reader to selectively stop the active light source and capture images without illumination, transitioning between active illuminated and self-illuminated object reading modes based on detected conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the active light source is used to illuminate objects, then images of non-self-illuminating objects can be captured, but images of self-illuminating objects become over-exposed and saturated

Engineering Contradiction:
Improveability to capture images of both non-self-illuminating and self-illuminating objectsVSAvoidover-exposure and saturation of image sensor pixels
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the illumination state by transitioning between active illuminated mode and self-illuminated object mode based on real-time detection of object characteristics. The controller monitors image characteristics and automatically switches the active light source on or off to prevent over-exposure while maintaining capture capability for both object types.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from image characteristics detection to control the active light source. The controller analyzes the captured images and adjusts the illumination state accordingly, creating a closed-loop system that prevents over-exposure by reducing or eliminating illumination when self-illuminating objects are detected.

Inventive Principle:
Principle #23Feedback

2Reliability

If the active light source is used to illuminate objects, then images can be captured in low-light conditions, but reflective surfaces cause false positives and negatives in mode transition

Engineering Contradiction:
Improveaccuracy of mode transition detectionVSAvoidreflective material coating that reflects incident light
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary detection of object characteristics before capturing images. By analyzing image characteristics in advance and detecting the presence of self-illuminating objects, the system proactively adjusts the illumination state to prevent over-exposure and mode transition errors caused by reflective surfaces.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors image characteristics and uses this feedback to adjust the active light source state. This closed-loop control enables accurate distinction between self-illuminating and non-self-illuminating objects, preventing false positives and negatives in mode transition even when reflective surfaces are present.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If the reader transitions between active illuminated and self-illuminated object reading modes based on image characteristics, then both object types can be read, but a large number of false positives and false negatives occur

Engineering Contradiction:
Improvetransition capability between reading modesVSAvoidaccuracy of mode transition
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system performs preliminary analysis of image characteristics before executing mode transitions. By pre-processing and analyzing the captured images to identify self-illuminating objects, the system makes more accurate mode transition decisions and reduces false positives and negatives.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses continuous feedback from image characteristic analysis to control mode transitions. The controller monitors the captured images and adjusts the reading mode accordingly, creating a reliable feedback loop that minimizes false transitions while maintaining the ability to handle both object types.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces false positives and negatives by accurately determining the need for active illumination, enhancing the performance of machine-readable symbol readers in capturing images from both types of objects without saturating the image sensor.

Implementation Method 1

The first transducer may include a time-of-flight transducer that detects range using a time-of-flight measurement

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 2

The second transducer may include a light sensor that detects a level of light in the field-of-view

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS10360423B2Image sensor with range and light-level detection
Publication Date: 2019.07.23 DATALOGIC USA INC
  • US10360423B2 patent drawing
  • US10360423B2 patent drawing
  • US10360423B2 patent drawing

AI summary

Systems and methods for selectively illuminating objects located within the field-of-view of an image sensor used to capture images in a machine-readable symbol reader. In an active illuminated reading mode, a light source illuminates objects as the image sensor captures images. In a self-illuminated object reading mode, used to capture images of smartphone, tablet, or other self-illuminating displays, the image sensor captures images without the light source illuminating the objects. The machine-readable symbol reader transitions between the two modes based upon distance and light-level measurements taken of the various objects that are within the field-of-view of the image sensor.