Image Sensor Refractive Structure for Infrared Sensitivity

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Solution Overview

Problem

Infrared image sensors have low sensitivity due to a low infrared absorption rate of semiconductor substrates, which is exacerbated by the damage caused by etching processes used to improve sensitivity, leading to increased dark current noise.

Innovation Solution

A refractive structure is implemented on the semiconductor substrate's surface, comprising a first anti-reflective layer, a refractive pattern made of polysilicon, an insulation layer, and a second anti-reflective layer, which refracts incoming light at a great inclination angle, increasing absorption and reducing noise by avoiding etching damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If etching processes are used to improve infrared light absorption, then sensitivity is improved, but dark current noise increases due to substrate damage

Engineering Contradiction:
ImprovesensitivityVSAvoiddark current noise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the light incident surface into multiple regions with different structures: flat regions for normal light reception and recessed regions with refractive patterns for enhanced infrared absorption. This segmentation allows different areas to serve different functions, improving overall sensitivity without requiring etching of the entire substrate surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical dimension by forming recessed regions with refractive patterns that extend into the substrate. This dimensional change creates multiple interfaces for light refraction and absorption, enhancing infrared detection capability without damaging the overall substrate crystalline quality through extensive etching.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the semiconductor substrate infrared absorption rate is increased, then sensitivity is improved, but the signal to noise ratio decreases due to inherent substrate properties

Engineering Contradiction:
ImprovesensitivityVSAvoidsignal to noise ratio
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies different structural qualities to different locations on the substrate surface. Recessed regions with refractive patterns provide enhanced light absorption quality, while flat regions maintain original substrate properties. This local differentiation optimizes the balance between absorption and noise across the sensor surface.

Inventive Principle:
Principle #3Local quality

3Reliability

If refractive patterns are added to enhance light absorption, then sensitivity is improved, but device complexity increases

Engineering Contradiction:
ImprovesensitivityVSAvoidrefractive structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs curved refractive patterns with specific radius of curvature in the recessed regions. These curved structures efficiently refract incoming light at multiple angles to enhance absorption probability, achieving improved sensitivity through geometric optics rather than complex material compositions or multi-layer structures.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The refractive structure enhances infrared light absorption and sensitivity while reducing dark current noise, improving the overall performance of the image sensor by maintaining the crystalline quality of the semiconductor substrate.

Implementation Method 1

a refractive structure on the second surface of the semiconductor substrate... which refracts incoming light at a great inclination angle, increasing absorption

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The image sensors include a photodiode region in a semiconductor substrate to receive light and convert the light into an electrical signal

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 3

The refractive structure includes a first anti-reflective layer on the second surface of the semiconductor substrate... and a second anti-reflective layer on the refractive pattern and the insulation layer

Methodology Applied
Scientific EffectAnti-reflection: Anti-Reflective Coating

Data Source

PatentUS11264414B2Image sensor
Publication Date: 2022.03.01 SAMSUNG ELECTRONICS CO LTD
  • US11264414B2 patent drawing
  • US11264414B2 patent drawing
  • US11264414B2 patent drawing

AI summary

An image sensor includes a semiconductor substrate having opposite first and second surfaces, a wiring structure on the first surface of the semiconductor substrate, and a refractive structure on the second surface of the semiconductor substrate. The refractive structure includes a first anti-reflective layer on the second surface of the semiconductor substrate, a refractive pattern on the first anti-reflective layer, an insulation layer on the first anti-reflective layer, and a second anti-reflective layer on the refractive pattern and the insulation layer. The refractive pattern includes first refractive parts spaced apart from each other in a first direction parallel to the second surface of the semiconductor substrate, and the insulation layer fills spaces between the first refractive parts.