Image Sensor Resonator Structure With Region-Specific Insulating Layers

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Solution Overview

Problem

Current image sensors face limitations in performance and efficiency, particularly in terms of thickness, light wavelength handling, and manufacturing complexity, which affect their application in modern devices.

Innovation Solution

The image sensor incorporates a resonator structure with a substrate having multiple pixel regions, featuring a layered configuration of metal and insulating layers with varying thicknesses to optimize light transmission and filtering capabilities, allowing for improved light handling and simplified manufacturing processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a uniform insulating layer thickness is used across all pixel regions, then the manufacturing process is simpler, but the light wavelength handling capability is limited

Engineering Contradiction:
Improvelight wavelength handling capabilityVSAvoidinsulating layer structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by implementing insulating layers with different thicknesses in different pixel regions. Specifically, a first insulating layer with a first thickness is formed over a first pixel region, and a second insulating layer with a second thickness (greater than the first) is formed over a second pixel region. This allows each region to be optimized for specific wavelength ranges, enhancing the overall light wavelength handling capability while maintaining a relatively simple manufacturing process using standard deposition techniques.

Inventive Principle:
Principle #3Local quality

2Length of moving object

If the image sensor is made thinner, then it becomes lighter and more fashionable, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveimage sensor thicknessVSAvoidlayer thickness control precision
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The patent segments the insulating layer structure into multiple distinct layers with different thicknesses rather than using a single uniform layer. This segmentation allows each layer to be independently optimized and controlled, making it easier to achieve precise thickness control in a thin overall structure. The multi-layer approach breaks down the complex precision requirement into manageable individual layer specifications.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If multiple insulating layers with different thicknesses are used, then light wavelength handling is improved, but the device complexity increases

Engineering Contradiction:
Improvewavelength filtering capabilityVSAvoidresonator structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements multi-functionality by designing the resonator structure with metal layers and insulating layers that serve multiple purposes simultaneously. The resonator structure not only provides mechanical support but also functions as a wavelength-selective filter. The different thicknesses of insulating layers enable the same basic structure to handle multiple wavelength ranges, reducing the need for additional specialized components and thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the image sensor's ability to handle different wavelengths of light, simplifies the manufacturing process, and potentially improves performance by allowing specific wavelengths to pass through, making it suitable for use in advanced devices like smartphones and optical emission spectrometers.

Implementation Method 1

The resonator structure includes a first insulating layer over the first metal layer and the first pixel region. The first insulating layer has a first thickness. The resonator structure further includes a second insulating layer over the first metal layer and the second pixel region. The second insulating layer has a second thickness that is greater than the first thickness.

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentUS11810934B2Image sensors including insulating layers in different pixel regions having different thicknesses and methods for forming the same
Publication Date: 2023.11.07 VISERA TECH CO LTD
  • US11810934B2 patent drawing
  • US11810934B2 patent drawing
  • US11810934B2 patent drawing

AI summary

An image sensor is provided. The image sensor includes a substrate having a first pixel region and a second pixel region. The image sensor also includes a resonator structure disposed over the substrate. The resonator structure includes a first metal layer over the first pixel region and the second pixel region. The resonator structure also includes a first insulating layer over the first metal layer and the first pixel region. The first insulating layer has a first thickness. The resonator structure further includes a second insulating layer over the first metal layer and the second pixel region. The second insulating layer has a second thickness that is greater than the first thickness. In addition, the resonator structure includes a second metal layer over the first insulating layer and the second insulating layer.