Image-Based Weight Estimation Using Pliable Platform Deformation

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Solution Overview

Problem

Existing weight calculation systems, such as mechanical and electrical scales, are often costly and space-intensive, and may require precise measurements, whereas some applications only need an estimation of weight within a certain range or threshold, necessitating a more cost-effective and space-efficient alternative.

Innovation Solution

The use of an image capture device to capture images of a platform with known pliability characteristics, which calculates the weight of an object based on the deformation caused by its presence, allowing for estimation through comparison with reference deformation data or a look-up table.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional mechanical or electrical scales are used to measure weight, then precise weight measurement is achieved, but the equipment becomes more expensive and occupies more space

Engineering Contradiction:
Improveweight measurement precisionVSAvoidequipment cost and space
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical or electrical scale systems with an optical measurement system using image capture devices. The system captures images of a platform before and after object placement, then calculates weight by analyzing deformation changes in the platform images, eliminating the need for mechanical sensors and complex electrical components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates a visual copy of the platform's deformation state through captured images. By analyzing the visual representation of platform deformation rather than directly measuring physical force, the system achieves weight measurement through a simplified optical copying process instead of complex mechanical measurement.

Inventive Principle:
Principle #26Copying

2Measurement precision

If traditional scales are used for accurate weight measurement, then precise weight data is obtained, but the system becomes less cost-effective and more space-intensive

Engineering Contradiction:
Improveweight estimation accuracyVSAvoidcost-effectiveness and space efficiency
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent substitutes expensive mechanical weighing mechanisms with a simple optical system consisting of an image capture device and processing software. The platform's deformation is measured optically through image analysis rather than mechanical force sensing, dramatically reducing equipment cost and space requirements while maintaining sufficient accuracy for estimation purposes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses a simple, inexpensive platform with known pliability characteristics that can be easily manufactured and replaced if needed. The platform serves as a disposable or low-cost component that enables the optical measurement system to function without requiring expensive, durable mechanical scale components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If precise weight measurement equipment is deployed, then accurate weight values are obtained, but the system complexity and cost increase unnecessarily for applications requiring only threshold determination

Engineering Contradiction:
Improveweight measurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs partial measurement by capturing only the necessary visual information from platform deformation to determine whether weight exceeds a threshold. Rather than measuring the complete weight spectrum with high precision, the system captures sufficient visual data to make binary threshold decisions, reducing system complexity while meeting application requirements.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent replaces complex mechanical measurement systems with a simple optical capture and image analysis system. The substitution of mechanical force measurement with optical deformation analysis simplifies the overall system architecture while providing adequate measurement capability for threshold-based applications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides a cost-effective and space-efficient means of weight calculation, suitable for applications where precise measurements are not necessary, by accurately estimating weight through optical measurement of deformation, thereby reducing the need for bulky and expensive traditional scales.

Implementation Method 1

a platform having a pliable material and a top surface on which an object to be weighed can be placed

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

The platform includes known pliability characteristics

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

an image capture device configured to capture a plurality of images of the platform

Methodology Applied
Scientific EffectOptical measurement:

Implementation Method 4

a processing device configured to calculate the weight of the object based on the plurality of images

Methodology Applied
Scientific EffectImage analysis: Image Processing

Implementation Method 5

measuring vibration parameters from the multiple images and calculating the weight of the object based on the measured vibration parameters

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS10026187B2Using image data to calculate an object's weight
Publication Date: 2018.07.17 HAND HELD PRODS INC
  • US10026187B2 patent drawing
  • US10026187B2 patent drawing
  • US10026187B2 patent drawing

AI summary

Systems and methods for calculating the weight of an object are provided. In one implementation, an apparatus for calculating weight comprises an image capture device and a processing device. The image capture device is configured to capture a plurality of images of a platform configured to support an object to be weighed, wherein the platform includes known pliability characteristics. The processing device is configured to calculate the weight of the object based on the plurality of images.