Solid-State Imaging Device Impurity Concentration Control

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Solution Overview

Problem

The challenge in solid-state imaging devices is the high impurity concentration in source and drain diffusion regions causing defects on the semiconductor substrate, leading to leak current sources and deteriorating pixel characteristics, especially when high-temperature sintering is used to prevent ion implantation damage, which degrades photoelectric conversion characteristics.

Innovation Solution

A solid-state imaging device configuration with a pixel unit having a photoelectric conversion film and a floating diffusion, and a peripheral circuit unit with transistors having source and drain diffusion regions with higher impurity concentrations than the floating diffusion, along with a manufacturing method that includes specific heat treatments to minimize thermal diffusion and repair defects, allowing for miniaturization and reduced leakage currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If high-temperature sintering is used to prevent ion implantation damage, then source and drain diffusion regions can be formed with high impurity concentration, but photoelectric conversion film characteristics are degraded

Engineering Contradiction:
Improveimpurity concentration control in source and drain diffusion regionsVSAvoidphotoelectric conversion characteristics
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent divides the heating process into two distinct stages: a first heating process performed before ion implantation to form the photoelectric conversion film, and a second heating process performed after ion implantation to activate impurities in source and drain diffusion regions. This segmentation allows each heating process to be optimized independently, preventing the photoelectric conversion film from being exposed to high-temperature sintering that would degrade its characteristics, while still achieving the necessary impurity activation in the peripheral circuit transistors.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first heating process is performed preliminarily before ion implantation to form the photoelectric conversion film at controlled temperatures that preserve its characteristics. By establishing the photoelectric conversion structure before the damaging high-temperature sintering step, the patent ensures that the film is not exposed to conditions that would cause crystal grain growth or characteristic degradation.

Inventive Principle:
Principle #10Preliminary action

2Speed

If transistor size is miniaturized to increase peripheral circuit speed, then driving capability is improved, but leakage current increases due to defects from high impurity concentration

Engineering Contradiction:
Improveperipheral circuit operation speedVSAvoidpixel leakage current
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent segments the impurity concentration control by device type: peripheral circuit transistors receive high impurity concentration doping to ensure low resistance and high-speed operation, while pixel region diffusion structures receive controlled impurity concentrations to minimize leakage. This is achieved through separate ion implantation steps with different doping conditions, allowing each region to be optimized independently without compromise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different impurity concentration levels are applied to different regions of the semiconductor substrate according to their specific functional requirements. Peripheral circuit transistors are doped with high impurity concentrations to reduce resistance and improve switching speed, while pixel region diffusion structures are doped with lower impurity concentrations to minimize leakage current. This local differentiation of doping quality allows simultaneous optimization of both speed and leakage performance.

Inventive Principle:
Principle #3Local quality

3Power

If high impurity concentration is used in source and drain diffusion regions, then transistor driving capability is improved, but defects are generated on semiconductor substrate

Engineering Contradiction:
Improvetransistor driving capabilityVSAvoidsubstrate defect density
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

A preliminary heating process is performed before ion implantation to prepare the semiconductor substrate and form the photoelectric conversion film. This preliminary action creates a controlled thermal environment that reduces substrate defects before the high-impurity-concentration doping step, ensuring that subsequent high-power transistor regions can be formed with minimal defect generation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs rapid thermal processing during the second heating process to quickly activate impurities in source and drain diffusion regions. By rushing through the high-temperature exposure period, the process achieves necessary impurity activation while minimizing the time that defects can form or propagate in the semiconductor substrate, thereby maintaining high driving capability with reduced defect density.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves both transistor miniaturization and reduced defects, improving pixel sensitivity and driving capability while preventing photoelectric conversion film degradation.

Implementation Method 1

a photoelectric conversion film which converts incident light into charges

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 2

performing a first heat treatment after step (b)

Methodology Applied
Scientific EffectThermal annealing: Annealing

Data Source

PatentUS9647038B2Solid-state imaging device and method of manufacturing the same
Publication Date: 2017.05.09 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US9647038B2 patent drawing
  • US9647038B2 patent drawing
  • US9647038B2 patent drawing

AI summary

A solid-state imaging device includes: a semiconductor substrate; a pixel unit formed on the semiconductor substrate; and a peripheral circuit unit formed on the semiconductor substrate, at a periphery of the pixel unit, in which the pixel unit includes: a photoelectric conversion film which converts incident light into charges; and a floating diffusion which holds the charges, the peripheral circuit unit includes a transistor including a gate electrode and two source and drain diffusion regions, and the two source and drain diffusion regions have a higher impurity concentration than an impurity concentration of the floating diffusion.