Solid State Imaging Device Rib Support for Board Stiffness

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Solution Overview

Problem

Thinner camera module boards tend to flex and warp upon impact or pressure, leading to potential cracking and short circuits of the image sensor, which hinders the reduction of module thickness without compromising stiffness and optical performance.

Innovation Solution

A solid state imaging device with a frame part that includes ribs abutting the board next to the image sensor, providing additional support and stiffness, allowing for thinner board thickness while preventing flexure and cracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the board is made thinner to reduce module height, then the module height is reduced, but the board becomes flexed and warped upon impact or pressure bonding, leading to image sensor cracking or warping

Engineering Contradiction:
Improvemodule heightVSAvoidboard stiffness
Core Design Contradiction:
Length of stationary objectVSStrength

Solution Approach 1:

The invention adds a vertical dimension to the support structure by introducing a rib that extends from the frame part toward the board. This rib structure provides reinforcement in the thickness direction without increasing the overall module height, effectively resolving the contradiction between thinness and stiffness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The rib is positioned specifically at the central area of the board where flexure occurs during ACF pressure bonding, providing localized reinforcement only where needed. This allows the board to remain thin overall while gaining sufficient stiffness at the critical location to prevent image sensor warping or cracking.

Inventive Principle:
Principle #3Local quality

2Length of stationary object

If the board is made thinner to reduce module height, then the module height is reduced, but the board is more susceptible to flexure and warping, causing short circuit of connection parts

Engineering Contradiction:
Improvemodule heightVSAvoidconnection reliability
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The rib structure extends in the vertical dimension to provide support without increasing module height, maintaining connection reliability while achieving height reduction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The rib is pre-positioned to abut on the board at the central area before ACF pressure bonding occurs, providing preventive support against flexure that would otherwise cause connection short circuits during the bonding process.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If the frame is joined to the board only at its outermost periphery, then the structure is simple, but the board becomes flexed in the central area upon drop impact or pressure bonding

Engineering Contradiction:
Improveframe structure complexityVSAvoidboard support stiffness
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The frame part is segmented to include a rib structure that divides the support function into two parts: the outermost periphery joining (maintaining simplicity) and the central area rib support (providing reinforcement). This segmentation resolves the contradiction between structural simplicity and support effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rib adds a vertical dimension to the frame structure, extending from the frame part toward the board to provide central area support without significantly increasing overall structural complexity or module height.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables a camera module with reduced height and improved stiffness, preventing image sensor warping and associated short circuits, thus maintaining optical performance.

Implementation Method 1

the board becomes flexed in an area such as a central area upon drop impact or while an anisotropic conductive film (ACF) is being pressure-bonded thereto

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

At least either of the abutting positions at which the support and the rib are to abut can be bonded to the board with adhesive

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10270946B2Solid state imaging device, camera module and electronic device
Publication Date: 2019.04.23 SONY GROUP CORP
  • US10270946B2 patent drawing
  • US10270946B2 patent drawing
  • US10270946B2 patent drawing

AI summary

There is provided a solid state imaging device. A rib is arranged on a frame part to be joined to a board on which an image sensor is mounted, the rib abutting on the board at an abutting position next to a periphery of the image sensor.