Imaging Module Holding Unit for Structural Strength

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing imaging devices with multiple camera modules suffer from insufficient strength due to inadequate coupling between camera modules and mechanical members, leading to potential structural weaknesses.

Innovation Solution

An imaging device configuration that includes an imaging module with an imaging element and a holding unit surrounding the side surface of the module, allowing for improved structural support and connection of multiple modules with adjusted optical axes before assembly, enhancing the overall strength and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If camera modules are coupled to mechanical member using traditional mounting methods, then assembly is straightforward, but coupling strength is insufficient

Engineering Contradiction:
Improvecoupling strengthVSAvoidmounting structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent merges the camera module housing with the mounting structure by integrating the housing into the mechanical member. The housing includes a mounting portion that directly couples with the mechanical member, eliminating the need for separate mounting brackets or additional fastening components. This integration strengthens the coupling while simplifying the overall mounting structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extends the mounting portion from a traditional surface-mounted configuration to a three-dimensional structure that protrudes from the housing. The mounting portion includes a mounting surface and coupling portions that engage with the mechanical member in multiple dimensions, providing enhanced coupling strength through distributed contact areas and geometric interlocking.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If optical axis adjustment is performed after module assembly, then alignment can be corrected, but adjustment precision is difficult to achieve

Engineering Contradiction:
Improveoptical axis alignment precisionVSAvoidassembly process difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent performs optical axis adjustment during the module assembly process itself, before final coupling to the mechanical member. The imaging element is positioned and adjusted on the housing, allowing optical axis alignment to be established while the module is still accessible and adjustable. This preliminary adjustment ensures precision is achieved at the optimal stage, avoiding difficult post-assembly corrections.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If multiple camera modules are arranged with predetermined distance, then 3D imaging capability is achieved, but structural stability is reduced

Engineering Contradiction:
Improve3D imaging capabilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent merges multiple camera modules into a single integrated imaging device by coupling them to a common mechanical member. The housing of each module is integrated with the mechanical member, creating a unified structure that maintains the predetermined distance between modules while providing overall structural stability through the shared mechanical framework.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mechanical member serves multiple functions: it positions the camera modules at the required predetermined distance for 3D imaging, provides structural support and stability, and enables coupling of multiple modules simultaneously. This multi-functional design achieves both the versatility needed for 3D imaging and the stability required for structural integrity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11693204B2Imaging device and method of manufacturing imaging device
Publication Date: 2023.07.04 SONY SEMICON SOLUTIONS CORP
  • US11693204B2 patent drawing
  • US11693204B2 patent drawing
  • US11693204B2 patent drawing

AI summary

To improve strength of an imaging module with an adjusted optical axis. An imaging device includes an imaging module and a holding unit. The imaging module provided in the imaging device includes an imaging element that images incident light introduced from an upper surface of a housing. The holding unit provided in the imaging device surrounds and holds a side surface of the imaging module, the side surface being adjacent to the upper surface of the housing. The holding unit surrounds and holds the side surface of the imaging module, thereby protecting the imaging module.