Reusable Imaging Module Usage Tracking and Cost Optimization
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Solution Overview
Problem
Conventional imaging modules face high introduction costs due to the need for sterilization-resistant materials and structures, while disposable modules have high running costs due to single-use disposal, and there is a lack of a suitable configuration to track the usage limit of low-repeated-use modules when connected to different image processing devices.
Innovation Solution
A low-repeated-use imaging module with a storage device to track the number of uses, including a CMOS imaging sensor, image transmission cable, and alarm lamp, which is detachably connected to an image processing device, allowing easy monitoring of usage limits and preventing further use after reaching the predetermined number of uses.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Duration of action of stationary object
If a repeated use type imaging module is used, then the module can be used multiple times, but the introduction cost is high due to sterilization-resistant materials and structures
Solution Approach 1:
The patent applies the disposable principle by designing an imaging module intended for limited use (approximately 10-20 times) rather than repeated use. This allows the use of lower-cost materials that do not require high sterilization resistance, thereby reducing introduction cost while still enabling multiple uses. The module is designed to be discarded after a predetermined number of uses, eliminating the need for expensive sterilization-resistant construction.
2Ease of manufacture
If a disposable type imaging module is used, then the introduction cost is low, but the running cost is high due to single-use disposal
Solution Approach 1:
The patent applies dynamics by making the module's lifespan flexible rather than fixed at one use. The module is designed to adaptively function for a predetermined number of uses (10-20 times) based on its internal usage counter. This dynamic approach allows the system to optimize between disposable and repeated-use models, reducing running costs by enabling multiple uses while maintaining low introduction costs through simplified material requirements.
3Ease of manufacture
If a low-repeated-use type imaging module is used, then the introduction cost and running cost are reduced, but there is no configuration to track and check the number of uses when connected to different image processing devices
Solution Approach 1:
The patent applies self-service by equipping the imaging module with an autonomous usage counting and tracking system. The module independently records its own usage次数 in an internal storage device and can communicate this information to any connected image processing device. This self-tracking capability eliminates the need for external tracking infrastructure, allowing the module to maintain usage information autonomously regardless of which image processing device it is connected to.
Solution Approach 2:
The patent applies segmentation by separating the usage tracking function from the image processing device and embedding it directly in the imaging module. The storage device within the module stores usage information independently, allowing the tracking function to be decoupled from any specific processing device. This segmentation enables the module to retain and communicate its usage count to any device it connects to, solving the problem of tracking across different devices.
Data Source
AI summary
An imaging module is capable of being used a two or more limited number of times. The imaging module includes: a CMOS imaging sensor; and a counter memory in which the number of use times is stored, the number of use times being the number of times the imaging sensor is used.