Imaging Probe Lens Distal Positioning for Solder Heat Protection

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Solution Overview

Problem

Existing imaging probes for diagnosing biological lumens, such as blood vessels, face challenges in minimizing the adverse effects of scattered joining materials and heat generated during the soldering process, which can impact lens performance and limit the size of the mountable lens.

Innovation Solution

The imaging probe design includes an imaging core with a drive shaft containing an optical fiber and a signal line, where the optical transceiver is positioned distally from the ultrasound transceiver, and both emit directions tilt towards the proximal end of the drive shaft, minimizing the impact of scattered joining materials and heat on lens performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the lens is arranged close to the drive shaft for compact design, then the device complexity is reduced, but the lens is exposed to harmful factors from scattered soldering material and heat during manufacturing

Engineering Contradiction:
Improvedevice complexityVSAvoidlens exposure to soldering material and heat
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the spatial arrangement from a lateral proximity (close to drive shaft) to an axial separation (distal end). By positioning the lens at the distal end of the imaging core, far from the soldering location near the drive shaft connection, the design uses the longitudinal dimension to isolate the lens from harmful manufacturing factors while maintaining compact overall structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent extracts the lens from the vicinity of the drive shaft and relocates it to the distal end of the imaging core. This separation removes the lens from the harmful environment created during soldering operations, allowing the lens to be positioned in a thermally and chemically safer zone while preserving the integrated design benefits.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If the lens size is increased to improve imaging quality, then the measurement precision is improved, but the lens becomes more vulnerable to damage from scattered joining material and heat

Engineering Contradiction:
Improveimaging qualityVSAvoidlens vulnerability to damage
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent resolves this contradiction by utilizing the axial dimension of the imaging core to position larger lenses at the distal end, away from the drive shaft soldering zone. This spatial reconfiguration in the longitudinal dimension allows increased lens aperture and size for improved imaging quality without exposing the lens to harmful soldering material and heat.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent extracts the lens from the constrained space near the drive shaft and relocates it to the distal end, creating physical separation from harmful factors. This extraction enables the use of larger, higher-quality lenses that would be vulnerable if positioned close to the soldering operations, thereby improving measurement precision without compromising lens safety.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If the lens is positioned distally from the ultrasound transceiver, then the lens is protected from soldering harm, but the device length increases

Engineering Contradiction:
Improvelens protection from soldering material and heatVSAvoidimaging core length
Core Design Contradiction:
Object-affected harmful factorsVSLength of moving object

Solution Approach 1:

The patent utilizes the axial dimension of the imaging core to position the lens at the distal end, maximizing protection from soldering harm. By arranging components along the longitudinal axis rather than laterally, the design accommodates the increased length within the natural elongated structure of the imaging core, minimizing the impact on overall device dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent merges the optical and ultrasound transceivers into a single integrated imaging core structure. By combining both transceiver types within one unified component, the patent reduces the need for separate housing and mounting structures, thereby minimizing the overall device length increase that would result from the distal positioning of the lens.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the risk of lens damage from joining materials and heat, allowing for a larger lens size and improved accuracy in acquiring both IVUS and OCT images for the same cross-section, enhancing the diagnostic capabilities.

Implementation Method 1

based on interference light generated by interference between the received reflected light and reference light, a cross-sectional image of the blood vessel is generally visualized

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

a catheter for diagnosis is used which acquires a tomographic image inside the biological lumen by using an ultrasound wave

Methodology Applied
Scientific EffectUltrasound: Ultrasound

Data Source

PatentUS11116477B2Imaging probe for diagnosis
Publication Date: 2021.09.14 TERUMO KK
  • US11116477B2 patent drawing
  • US11116477B2 patent drawing
  • US11116477B2 patent drawing

AI summary

An imaging probe is disclosed for diagnosis, which includes an imaging core having a drive shaft internally provided with an optical fiber and a signal line. The imaging probe for diagnosis includes an optical transceiver that is disposed in one end of the optical fiber, and an ultrasound transceiver that is joined to the signal line. The optical transceiver is arranged on a distal side of the imaging core from the ultrasound transceiver. An emitting direction of an ultrasound wave emitted from the ultrasound transceiver and an emitting direction of light emitted from the optical transceiver are substantially parallel to each other, and are directions, which further tilt to a proximal end of the drive shaft than a direction orthogonal to the drive shaft.