Imaging Reader Baffle with Dielectric Stray Light Control
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Solution Overview
Problem
Imager-based data readers suffer from inefficient illumination systems that result in stray light reaching operators and customers, reducing operational efficiency and causing discomfort due to uncontrolled light exit angles.
Innovation Solution
The use of baffles with dielectric materials and reflective surfaces to absorb low incidence angle light and reflect high incidence angle light, combined with optional diffusers to minimize stray light and enhance illumination efficiency, effectively directing light only towards the scanning region.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Use of energy by moving object
If bright illumination sources are used to provide required signal response, then illumination efficiency is improved, but stray light reaches operators and customers causing discomfort
Solution Approach 1:
The patent introduces dielectric materials as intermediary elements between the light source and the scanning region. These dielectric materials selectively interact with light rays based on their incidence angles, allowing useful light to pass through while blocking stray light that would reach operators and customers. This mediator approach resolves the contradiction by filtering light properties rather than simply blocking all light or using dimmer sources.
Solution Approach 2:
The patent applies different optical properties to different regions of the illumination system. Specifically, dielectric materials with specific refractive indices are positioned at strategic locations to create angle-dependent light control. The system creates zones with different light transmission characteristics - allowing high-angle light through while blocking low-angle stray light - thus achieving local quality differentiation to resolve the contradiction.
2Loss of energy
If baffles with reflective surfaces are used to redirect light, then light utilization is improved, but stray light is reflected into operator eyes
Solution Approach 1:
The patent changes the optical parameters of the baffle surfaces by using dielectric materials with specific refractive indices instead of traditional reflective surfaces. This parameter change causes light to refract at different angles based on Snell's law, allowing the system to redirect useful light while preventing stray light from reaching operators. The refractive index parameter becomes the key control variable for distinguishing between useful and harmful light paths.
Solution Approach 2:
Instead of using reflective surfaces that bounce light back toward the operator, the patent inverts the approach by using dielectric materials that refract light in a controlled manner. Rather than reflecting light at the same angle it arrived, the dielectric materials bend light rays to follow different paths, effectively inverting the traditional baffle mechanism to achieve the opposite effect - redirecting light away from harmful zones while maintaining illumination efficiency.
3Area of stationary object
If conventional light sources are used, then illumination coverage is improved, but light exits at uncontrolled angles reducing operational efficiency
Solution Approach 1:
The patent introduces dielectric materials with specific refractive indices as control elements that modify the angular distribution of light exiting the scanning system. By strategically positioning these materials, the system maintains broad illumination coverage across the scanning area while simultaneously controlling the exit angles of light rays. This dual control is achieved by exploiting the angle-dependent refraction properties of the dielectric materials, which allow useful light to reach the scanning region while preventing stray light from exiting at harmful angles.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution minimizes stray light reaching operators and customers while maximizing illumination efficiency, reducing light losses and improving the operational comfort and effectiveness of data readers.
Implementation Method 1
The inner surfaces of the baffles are made with a dielectric material having a refractive index that absorbs light at low incidence angles
Implementation Method 2
The inner surfaces of the baffles are made with a dielectric material having a refractive index that reflects light at high incidence angles
Implementation Method 3
Optional diffusers are used to minimize stray light and enhance illumination efficiency
Data Source
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Figure 5
AI summary
A data reading system and method including at least one illumination module (200) having a reflector housing having a baffle structure with a first inner surface and a second inner surface, generating an outgoing illumination path, wherein at least one of the inner surfaces of the baffle structure comprises a dielectric material operative to exhibit high reflectivity to light rays (A) from the light source (104, 106, 162-167, 202) impinging at a high incidence angle (α) and to exhibit low reflectivity to light rays (B) from the light source (104, 106, 162-167, 202) impinging at a low incidence angle (β), thereby minimizing stray light impinging on the eyes of the operator while maximizing on-target illumination.