Electromagnetic Shield for Imaging Unit Noise Reduction

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Solution Overview

Problem

Existing printing apparatuses face degradation in calculation accuracy of medium transportation due to noise interference from electromagnetic waves through electrical transmission lines, affecting the accuracy of template matching processes.

Innovation Solution

Incorporating an electromagnetic shield to cover the imaging element, image processing unit, and electrical transmission line, along with a thermal insulation member and a cooling fan to prevent noise and heat transfer, thereby maintaining the accuracy of medium transportation calculations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the imaging device and control device are connected via electrical transmission lines outside the support base, then electrical connection is achieved, but noise such as electromagnetic waves enters the transmission lines and degrades calculation accuracy of the transportation amount

Engineering Contradiction:
Improvecalculation accuracy of transportation amountVSAvoidnoise interference from electromagnetic waves
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a cable shield as an intermediary component between the imaging device and control device. This shield acts as a mediator that blocks electromagnetic waves from entering the electrical transmission lines, thereby protecting the signal transmission from noise interference while maintaining the necessary electrical connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful electromagnetic waves into a beneficial shielding effect by using conductive materials for the cable shield. The shield itself generates electromagnetic fields that cancel out external electromagnetic interference, turning the potential harm into a protective mechanism that improves calculation accuracy.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Device complexity

If the imaging unit and image processing unit are disposed close to each other for compact design, then device complexity is reduced, but heat generated from the image processing unit transfers to the imaging unit and may affect imaging accuracy

Engineering Contradiction:
Improvestructural complexity of imaging deviceVSAvoidtemperature of imaging unit
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent divides the imaging device into functionally independent modules: the imaging unit and the image processing unit. By segmenting these components and providing separate mounting structures with thermal insulation, the patent allows each module to be optimized independently while maintaining compact overall design through coordinated arrangement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces thermal insulation members as intermediary components between the imaging unit and image processing unit. These insulators act as mediators that block heat transfer from the high-temperature image processing unit to the temperature-sensitive imaging unit, enabling close proximity mounting without thermal interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces noise interference and heat transfer, enhancing the accuracy of medium transportation calculations and preventing temperature increases in the imaging unit, thus improving the overall performance of the printing apparatus.

Implementation Method 1

an electromagnetic shield that covers the imaging element, the image processing unit, and the electrical transmission line

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

a thermal insulation member which partitions the imaging element and the image processing unit is disposed between the imaging unit and the image processing unit

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS9426323B2Device with shield to reduce degradation of calculation of medium transport
Publication Date: 2016.08.23 SEIKO EPSON CORP
  • US9426323B2 patent drawing
  • US9426323B2 patent drawing
  • US9426323B2 patent drawing

AI summary

An imaging device includes an imaging unit that includes an imaging element for imaging a lower surface of continuous forms paper, an image processing unit that image-processes an image of the lower surface of the continuous forms paper captured by the imaging unit, a cable that electrically connects the imaging unit and the image processing unit with each other, and an electric box that covers the imaging element, the image processing unit, and the cable and functions as an electromagnetic shield.