Imide Bis-Amide Friction Modifiers for Transmission Shudder
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Solution Overview
Problem
Automatic transmission fluids face challenges in achieving a high static coefficient of friction while maintaining durable positive slope in the μ-V curve, which is essential for preventing transmission shudder, as traditional friction modifiers often result in low static friction and lack durability.
Innovation Solution
A lubricant composition comprising a condensation product of hydroxyl-polycarboxylic acid or its reactive equivalent with N,N-di(hydrocarbyl) alkylenediamine, where each hydrocarbyl group has 1 to 22 carbon atoms, is used to enhance the frictional properties, combined with other additives like dispersants, viscosity modifiers, and supplemental friction modifiers to achieve improved anti-shudder performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional friction modifiers are used in automatic transmission fluids, then the fluid can provide some friction modification, but the static coefficient of friction becomes low and the positive slope durability is insufficient
Solution Approach 1:
The patent applies parameter changes by modifying the chemical structure of friction modifiers to include specific molecular weight ranges (500-5000), particular functional groups (hydroxyl, carboxyl, amine), and controlled carbon atom counts (15-35 average). These parameter adjustments enable the friction modifier to simultaneously achieve high static coefficient of friction and durable positive slope characteristics, resolving the contradiction between initial friction performance and long-term durability.
Solution Approach 2:
The patent employs composite materials by formulating friction modifiers as complex molecules containing multiple functional groups (hydroxyl, carboxyl, amine) within the same molecular structure. This composite approach allows different functional groups to work synergistically - providing both immediate friction modification (high static coefficient) and sustained performance (positive slope durability), thereby resolving the contradiction between the two performance requirements.
2Force
If the friction modifier provides high static coefficient of friction, then clutch holding capacity improves, but the positive slope in μ-V curve becomes less durable over time
Solution Approach 1:
The patent applies preliminary action by incorporating stabilizing functional groups (hydroxyl, carboxyl, amine) into the friction modifier structure before the fluid is put into service. These pre-integrated functional groups proactively prevent degradation mechanisms, ensuring that the positive slope characteristics remain durable throughout the fluid's service life, thus resolving the contradiction between initial clutch holding capacity and long-term durability.
Solution Approach 2:
The patent ensures continuity of useful action by designing friction modifiers with molecular structures that maintain their friction-modifying capabilities over extended periods. The specific functional groups and molecular weight ranges are selected to prevent premature degradation, ensuring continuous provision of both high static coefficient of friction and durable positive slope throughout the fluid's service lifetime, thereby resolving the contradiction between initial performance and duration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The lubricant composition provides a high coefficient of friction and durable positive slope in the μ-V curve, effectively reducing transmission shudder and maintaining performance over the fluid's service lifetime, as demonstrated by the variable speed friction tester results.
Implementation Method 1
The friction characteristics of the fluid and material system, combined with the mechanical design and controls of the transmission, determine the susceptibility of the transmission to shudder
Implementation Method 2
Plotting the measured coefficient of friction (μ) versus sliding speed (V), commonly called a μ-V curve, has been shown to correlate to transmission shudder
Data Source
AI summary
A composition is provided for use as a friction modifier for an automatic transmission, which comprises a condensation product of a hydroxypolycarbox-ylic acid, such as 2,3-di-hydroxybutanedioic acid or 2-hydroxybutanedioic acid, with an N,N-di(hydrocarbyl) alkylenediamine, where each hydrocarbyl group contains 1 to 22 carbon atoms, provided that the total number of carbon atoms in the two hydrocarbyl groups is at least about 9, and the alkylene group contains 2 to 4 carbon atoms.


