Imipridone Dihydrochloride Crystal Forms With Better Filterability
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Solution Overview
Problem
Existing crystalline forms of imidazoline imipridones, particularly imipridone-201 and imipridone-206 dihydrochloride salts, suffer from issues such as stability, filterability, and flowability, which affect their shelf life and bioavailability, and are difficult to handle in pharmaceutical manufacturing processes.
Innovation Solution
Development of new manufacturing processes for imipridone-201 and imipridone-206 dihydrochloride salts that result in X-ray crystal forms with improved processability, crystallizability, and filterability, using solvent exchange in acidic aqueous solutions without harmful solvents like dioxane, leading to increased long-term stability and high purity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If known crystalline forms of imipridone dihydrochloride salts are used, then the pharmaceutical active ingredient can be produced, but the stability and shelf life are insufficient
Solution Approach 1:
The patent applies parameter changes by modifying the crystallization conditions, specifically using solvent exchange with acetone or isopropanol at controlled temperatures (0-25°C) to obtain a new crystal form with improved stability properties. This changes the physical state parameters of the substance to achieve better long-term stability and shelf life.
Solution Approach 2:
The patent utilizes phase transitions through the crystallization process where the imipridone dihydrochloride salt transitions from a dissolved state to a crystalline solid state through solvent exchange. This controlled phase transition produces a specific crystal form with enhanced stability characteristics.
2Ease of manufacture
If known crystalline forms are used, then the active ingredient can be obtained, but the filterability is poor
Solution Approach 1:
The patent changes the physical parameters of the crystallization process by using solvent exchange with specific solvents (acetone, isopropanol) at controlled temperatures, which produces crystals with improved filterability and easier handling characteristics, thereby enhancing manufacturing efficiency.
3Ease of operation
If known crystalline forms are used, then the active ingredient can be produced, but the flowability is difficult to handle
Solution Approach 1:
The patent modifies the crystallization parameters including solvent type (acetone, isopropanol), temperature (0-25°C), and concentration ratios to produce a crystal form with improved flowability and handling characteristics, making it easier to process in manufacturing operations.
4Ease of manufacture
If solvent exchange with harmful solvents like dioxane is used, then crystallization can be achieved, but the purity and safety are compromised
Solution Approach 1:
The patent converts the potential harm of using inappropriate solvents into a benefit by explicitly avoiding harmful solvents like dioxane and instead using safe solvents (acetone, isopropanol) that achieve effective crystallization while ensuring high purity and safety of the final product.
Solution Approach 2:
The patent changes the solvent selection parameter from harmful solvents to safe, pharmaceutically acceptable solvents (acetone, isopropanol), maintaining effective crystallization while improving the purity and safety profile of the manufactured product.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The new crystal forms exhibit enhanced long-term stability, improved filterability, and high purity, ensuring stable pharmaceutical formulations with maintained bioavailability, and are suitable for use as anticancer agents.
Implementation Method 1
crystallized from aqueous HCl solution upon addition of a water-miscible organic solvent, preferably acetone or isopropanol
Implementation Method 2
crystallization is triggered by solvent exchange, wherein the acidic aqueous solution contains HCl, and wherein the exchange solvent is preferably selected from ketones, esters, alcohols or ethers
Data Source
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AI summary
The present invention relates to the dihydrochloride salts of imipridone-201 and imipridone-206 in crystalline form, the X-ray powder diffractograms of which, when using Cu K-α radiation at 25°C, exhibit at least 3 of the following 2Θ (2 Theta) values with a tolerance of ± 0.2 each: at 6.9; 7.7; 9.6; 12.9; 15.5; 21.2; 21.4; 22.5; 23.1; 25.3; and 26.8 (imipridone-201) and 14.2, 21.3, 25.5, 26.0, and 27.7 (imipridone-201), as well as processes for their preparation and their pharmaceutical use.