Imitation Robot Control Stack Models for Resource-Efficient Policy Training

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Solution Overview

Problem

Training robot control policies is resource-intensive and time-consuming, particularly due to the need for simulating a robot's control stack, which often requires significant computing resources and expertise, and there is a simulation-to-real gap that affects accuracy.

Innovation Solution

An imitation robot control stack model is trained to approximate the behavior of a robot's control stack, allowing for accurate simulation with reduced resource consumption by using machine learning and reinforcement learning techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a robot's control stack is executed on the robot's hardware with abundant computing resources, then the control accuracy and reliability are improved, but the resources required for training the robot control policy expand dramatically

Engineering Contradiction:
Improvecontrol stack accuracyVSAvoidcomputing resources for training
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent creates a simulation environment that replicates the robot's control stack behavior without requiring actual robot hardware. The simulation model copies the essential dynamics and control characteristics, enabling training to proceed using virtual instances rather than physical robots, thereby dramatically reducing computing resource requirements while maintaining training effectiveness

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical/physical robot control system with a software-based simulation system. Instead of executing control stacks on actual robot hardware during training, the system uses a virtual simulation environment that substitutes physical computation with algorithmic modeling, reducing the computational burden while preserving the essential control dynamics

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If a high performance control stack is used during training to reduce resources needed, then the resource consumption is reduced, but significant time and expertise are required to prepare it and the accuracy may depend on developer skill

Engineering Contradiction:
Improvecomputing resources during trainingVSAvoidpreparation complexity and expertise required
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent enables the simulation environment to automatically adapt and tune its parameters based on the actual robot performance data collected during operation. The system self-calibrates by comparing simulated behavior with real robot behavior and automatically adjusting simulation parameters, eliminating the need for manual tuning by experts while maintaining resource efficiency

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent dynamically adjusts simulation parameters based on collected operational data from the actual robot. By changing simulation parameters to match real-world observations, the system achieves accurate resource-efficient training without requiring manual configuration or expert intervention, as the parameters are automatically optimized during the training process

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the robot control stack is fully simulated during training, then the resources required for actual robot operation are reduced, but the simulation-to-real gap reduces accuracy

Engineering Contradiction:
Improveresources during trainingVSAvoidsimulation accuracy
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the simulation environment continuously receives performance data from the actual robot during operation. This feedback loop allows the simulation to be progressively refined and adjusted to match real-world behavior, closing the simulation-to-reality gap while maintaining resource efficiency throughout the training process

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary data collection from the actual robot's operation before and during training. By gathering real-world performance data in advance and using it to calibrate the simulation environment, the system prepares accurate simulation parameters beforehand, reducing the simulation-to-real gap before full training begins while maintaining resource efficiency

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12377536B1Imitation robot control stack models
Publication Date: 2025.08.05 GDM HOLDING LLC
  • US12377536B1 patent drawing
  • US12377536B1 patent drawing
  • US12377536B1 patent drawing

AI summary

Implementations are provided for training an imitation robot control stack model to approximate the behavior of a robot control stack. In various implementations one or more training examples for training an imitation robot control stack model may be received. The training examples may comprise: input data to a robot control stack, wherein the input data comprises (i) a high-level command for controlling a robot, and (ii) current state data of the robot and an environment, and output data generated based on processing, by the robot control stack, the input data to the robot control stack, wherein the output data comprises a low-level command for controlling the robot according to the high-level command. The imitation robot control stack model may be trained based on the one or more training examples. Operation of the robot may be simulated based in part on controlling the operation of the robot using the trained imitation robot control stack model.