Temperature Monitoring for Contamination Detection in Immersion Cooling

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Solution Overview

Problem

Two-phase immersion cooling systems in information handling systems face contamination issues due to residues forming from contaminants in the fluid, which can lead to increased component operating temperatures and reduced heat transfer efficiency, potentially causing permanent damage to components.

Innovation Solution

A temperature monitoring system that detects residues by monitoring component surface temperatures and fluid temperatures, comparing them to baseline values or previous readings, to identify any deviations indicative of residue formation, allowing for timely corrective actions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If two-phase immersion cooling systems are used to remove heat from components, then heat transfer efficiency is improved, but contamination from residues forming in the fluid occurs

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidcontamination from residues
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of residue formation by monitoring temperature differentials before contamination causes significant harm. Temperature sensors detect early signs of residue buildup on heat transfer surfaces, allowing preventive maintenance actions to be taken before efficiency degradation becomes severe

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback monitoring through temperature sensors that measure the temperature differential between components and the two-phase fluid. This feedback loop detects changes in heat transfer efficiency caused by residue formation, enabling real-time identification of contamination issues

Inventive Principle:
Principle #23Feedback

2Measurement precision

If temperature monitoring is performed to detect residues, then contamination detection capability is improved, but system complexity increases

Engineering Contradiction:
Improvecontamination detection capabilityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses the existing thermal field and temperature differentials inherent in the two-phase cooling operation itself to detect residue formation. No separate detection mechanism is needed - the thermal conditions that drive cooling also provide the detection signal, making the monitoring function self-service and eliminating additional complex subsystems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Temperature acts as an intermediary parameter that indirectly indicates residue formation. Rather than directly detecting chemical composition or physical presence of contaminants, the system uses temperature differential measurements as a mediator to infer contamination levels, simplifying the detection approach

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Early detection of residues enables preventive measures, reducing the risk of component damage and maintaining efficient heat transfer by identifying and addressing contamination before it causes cascading failures.

Implementation Method 1

Heat causes the two-phase fluid to change from a first phase (the liquid phase) to a second phase (the vapor phase)

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

two-phase immersion cooling systems to directly remove heat from components

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS11965846B2System and method for detecting contamination in two-phase immersion cooling systems based on temperature
Publication Date: 2024.04.23 DELL PROD LP
  • US11965846B2 patent drawing
  • US11965846B2 patent drawing
  • US11965846B2 patent drawing

AI summary

A system for detecting contamination in a two-phase immersion cooling system based on temperature differences between component surface temperature and fluid temperature, a previous component surface temperature and a present component surface temperature and a component surface temperature and a component surface temperature threshold value. Large differences between the component surface temperature and the fluid temperature or between the component surface temperature and a previous component surface temperature or a component surface temperature exceeding a component surface temperature threshold value may indicate contaminants in the fluid that are inhibiting the ability for the component to effectively transfer heat to the fluid. A temperature monitoring system may monitor the temperatures and communicate with a service system to apply corrective measures before the residue can cause significant damage to an information handling system.