Immersion Cooling Liquid Composition for Swelling and Thermal Stability

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Solution Overview

Problem

Existing cooling liquids for immersion cooling systems can affect the immersed electronic devices by causing swelling of insulating materials and metal elution, and they lack sufficient thermal stability.

Innovation Solution

A cooling liquid comprising hydrocarbon oil and antioxidants, with specific viscosity, distillation temperatures, and CN values, is used to suppress swelling and improve thermal stability, ensuring minimal impact on electronic devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a liquid cooling medium containing ester and triglyceride is used, then cooling efficiency is improved, but thermal stability deteriorates and metal elution occurs

Engineering Contradiction:
Improvecooling efficiencyVSAvoidthermal stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters by specifying precise ranges for ester content (5-50 mass%), triglyceride content (45-90 mass%), and viscosity (28-38 cSt at 40°C). These parameter changes optimize both cooling efficiency and thermal stability simultaneously, resolving the contradiction between the two properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite cooling medium by combining ester and triglyceride in specific proportions. This composite formulation leverages the complementary properties of both substances: ester provides good cooling efficiency while triglyceride enhances thermal stability, achieving a balance that neither substance could achieve alone.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If a liquid cooling medium with lower viscosity is used, then circulation is improved, but swelling of insulating material increases

Engineering Contradiction:
ImprovecirculationVSAvoidswelling of insulating material
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent sets a specific viscosity range (28-38 cSt at 40°C) that balances circulation performance and swelling suppression. This parameter optimization ensures the cooling medium flows adequately through the system while maintaining sufficient viscosity to prevent swelling of insulating materials, resolving the contradiction between ease of circulation and harmful swelling effects.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a liquid cooling medium with higher flash point is used, then safety is improved, but viscosity increases

Engineering Contradiction:
ImprovesafetyVSAvoidviscosity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the composition parameters to achieve a flash point of 150°C or higher while maintaining viscosity within the acceptable range of 28-38 cSt at 40°C. By carefully controlling the ester-to-triglyceride ratio and other compositional parameters, the patent decouples the typical trade-off between flash point and viscosity, simultaneously achieving high safety and acceptable fluidity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances thermal stability and reduces the impact on electronic devices by suppressing swelling of insulating materials while maintaining effective circulation and cooling performance.

Implementation Method 1

The cooling liquid for an immersion cooling system, which has been heated by heat dissipation of the electronic device

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

The cooling liquid for an immersion cooling system, which has been cooled by the heat exchange, is circulated again to the liquid immersion tank 1

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

is heat-exchanged with cooling water produced by the cooling device 7 in the heat exchanger 3

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS20250368880A1Cooling liquid for immersion cooling system
Publication Date: 2025.12.04 ENEOS CORP
  • US20250368880A1 patent drawing

AI summary

A cooling liquid for an immersion cooling system is provided, which is contained in a liquid immersion tank of an immersion cooling system as a cooling liquid, the cooling liquid containing a hydrocarbon oil and one or more antioxidants selected from the group consisting of an amine-based antioxidant and a phenol-based antioxidant, in which the hydrocarbon oil is contained in an amount of 50% by mass or more with respect to the total amount of the cooling liquid for an immersion cooling system, a 5% distillation temperature of the cooling liquid for an immersion cooling system is 320° C. or higher, a % CN is 30.0 or less, and a kinematic viscosity at 40° C. is 11.5 mm2/s or more.