Immersion Cooling Tank Seismic Damping and Liquid Loss Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Liquid immersion cooling systems are susceptible to seismic events, leading to loss of cooling liquid and damage due to sloshing and structural instability, as existing configurations lack sufficient vibration and shock resilience.

Innovation Solution

The implementation of a seismic event mitigation system that includes a compensation tank to maintain constant liquid mass, frictional layers, spring dampers, and tunable mass dampers, along with shutoff switches and secondary reservoirs to prevent liquid loss and absorb kinetic energy, allowing for active responses to seismic events.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If liquid immersion cooling systems are used, then cooling efficiency is improved, but susceptibility to seismic events increases leading to liquid loss and damage

Engineering Contradiction:
Improvecooling efficiencyVSAvoidseismic event resilience
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The cooling liquid system is segmented into multiple independent containers (primary immersion tank and secondary reservoirs) connected by transfer mechanisms. During seismic events, the liquid can be redistributed between containers to maintain cooling functionality while preventing loss, thus resolving the contradiction between maintaining cooling efficiency and improving seismic resilience.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Energy absorbing elements and frictional layers are pre-installed in the system to cushion against seismic forces before events occur. These elements absorb kinetic energy and reduce liquid sloshing during earthquakes, protecting the system while maintaining operational reliability and cooling performance.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Quantity of substance

If the immersion tank is made larger to hold more cooling liquid, then cooling capacity is improved, but vulnerability to sloshing and spillage during seismic events increases

Engineering Contradiction:
Improvecooling liquid capacityVSAvoidsloshing and spillage vulnerability
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The large volume of cooling liquid is divided into multiple smaller containers (primary tank and secondary reservoirs). Each container experiences reduced sloshing effects compared to a single large tank, while the total cooling capacity is maintained through the distributed configuration. Transfer mechanisms enable liquid redistribution to prevent spillage during seismic events.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Frictional layers and energy absorbing elements act as intermediaries between the cooling liquid and the tank structure. These elements dampen sloshing movements and reduce the transmission of seismic forces to the liquid, thereby preventing spillage while maintaining the required cooling liquid volume.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If seismic mitigation components are added to the immersion cooling system, then seismic resilience is improved, but system complexity increases

Engineering Contradiction:
Improveseismic event resilienceVSAvoidsystem structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system includes transfer mechanisms that can move cooling liquid between the primary tank and secondary reservoirs during seismic events. After the seismic event passes, the liquid is recovered and returned to the primary tank for normal operation. This approach provides seismic protection while maintaining system simplicity through reversible, on-demand liquid transfer.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the resilience of immersion cooling systems to seismic events, preventing liquid loss, reducing damage, and ensuring continued operation during earthquakes, while also simplifying retrofitting and compliance with building codes.

Implementation Method 1

a spring damper comprising a first end attached or mounted to the immersion tank and a second end attached to a wall or the base

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

spring dampers, and tunable mass dampers, along with shutoff switches and secondary reservoirs to prevent liquid loss and absorb kinetic energy

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 3

frictional layers, spring dampers, and tunable mass dampers, along with shutoff switches and secondary reservoirs to prevent liquid loss and absorb kinetic energy

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 4

frictional layers, spring dampers, and tunable mass dampers, along with shutoff switches and secondary reservoirs to prevent liquid loss and absorb kinetic energy

Methodology Applied
Scientific EffectTunable mass damper: Tuned Mass Damper

Data Source

PatentUS20240240688A1Mitigation of seismic event effects on liquid immersion cooling systems
Publication Date: 2024.07.18 INTEL CORP
  • US20240240688A1 patent drawing
  • US20240240688A1 patent drawing
  • US20240240688A1 patent drawing

AI summary

In some embodiments, an immersion cooling system comprises a spring damper, a crumple block, a frictional layer, and/or preloaded spring-based mounts to mitigate the effects of seismic events. In other embodiments, the combined mass of liquids in the immersion tank and a compensation tank is kept constant to maintain the system's response to seismic events. In still other embodiments, an immersion cooling system comprises a tunable mass to provide an active response to seismic events. In yet other embodiments, an immersion tank is located within a housing pallet and is moveable within the palette. Spring dampers dampen tank movement within the pallet and shutoff switches housed in the pallet cause power to components in the tank to be shut off in response to tank movement. Cooling liquid can be transferred from the tank to a secondary reservoir to avoid cooling liquid loss and protect the tank.