Immersion Dual-Cycle Liquid Cooling for Data Centers

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Solution Overview

Problem

Existing data center cooling systems face challenges in accommodating diverse specifications of fluorinated liquids and transitioning cooling modes to match fluctuating server loads, leading to inefficient cooling and high energy consumption.

Innovation Solution

The immersion dual-cycle multi-mode liquid cooling regulation system, which includes a data center cabinet array, microchannel condensation heat exchanger, plate heat exchanger, waste heat recovery devices, and pipeline valves, allows for flexible switching between single-phase and two-phase cooling loops based on server load, using different fluorinated liquids for optimal compatibility and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If air cooling method is used, then device complexity is reduced, but cooling efficiency deteriorates under high server load

Engineering Contradiction:
Improvecooling system complexityVSAvoidcooling efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system changes the phase parameter of the cooling medium from gas (air cooling) to liquid (immersion cooling) to dramatically improve cooling efficiency. The fluorinated liquid absorbs heat through phase change from liquid to gas, providing superior cooling performance compared to air cooling while maintaining manageable system complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transition of fluorinated liquid from liquid to gas state to absorb server heat. The liquid fluorinated coolant contacts server components directly, absorbs heat through phase change, and the vapor is then condensed back to liquid in the heat exchanger, creating a continuous high-efficiency cooling cycle that far exceeds air cooling capabilities.

Inventive Principle:
Principle #36Phase transitions

2Device complexity

If single coolant type is used, then system simplicity is maintained, but adaptability to different application scenarios deteriorates

Engineering Contradiction:
Improvecoolant system simplicityVSAvoidcoolant adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent designs a universal cooling system that can accommodate multiple types of fluorinated coolants (different specifications and boiling points) through a standardized dual-cycle architecture. The system's heat exchanger and circulation components are designed to handle various coolant properties, making the system versatile for different server configurations and cooling requirements while maintaining relatively simple operation through automated control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adjusts operating parameters such as coolant circulation rate, heat exchanger activation, and phase change conditions based on the specific coolant type and server load. This dynamic adaptation allows the same physical system to optimize performance for different fluorinated liquid specifications without requiring physical reconfiguration.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If cooling mode is fixed, then system complexity is reduced, but energy consumption increases due to cooling capacity waste

Engineering Contradiction:
Improvecooling control complexityVSAvoidcooling energy waste
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent implements a dynamic dual-cycle cooling system that automatically adjusts between single-phase and two-phase cooling modes based on real-time server load and temperature conditions. The system activates or deactivates specific circulation loops and heat exchanger components as needed, optimizing energy consumption by providing only the cooling capacity required at any given moment rather than running at fixed high capacity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cooling system incorporates temperature sensors and control logic that continuously monitor server thermal conditions and adjust coolant circulation accordingly. When servers operate at low loads, the feedback mechanism reduces coolant flow or switches to lower-intensity cooling modes, preventing excessive cooling and energy waste while maintaining adequate thermal management.

Inventive Principle:
Principle #23Feedback

4Device complexity

If heat pipe cooling is used, then device complexity is reduced, but cooling efficiency deteriorates due to small contact area

Engineering Contradiction:
Improvecooling system structureVSAvoidheat transfer efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent employs immersion cooling with phase change of fluorinated liquid, where the liquid directly contacts server components and absorbs heat through phase change from liquid to gas. This provides vastly superior heat transfer efficiency compared to heat pipes because the entire server surface is in contact with the cooling medium, not just limited contact points, and phase change absorbs much more heat per unit mass.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The system uses liquid hydraulics (fluorinated liquid circulation) instead of vapor-based heat pipes. The liquid coolant is pumped through channels and directly contacts server components, providing continuous and uniform heat removal across large surface areas, overcoming the limited contact area constraint of heat pipe technology.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system ensures high cooling efficiency and minimizes energy consumption by dynamically adjusting cooling capacity and mode selection, optimizing compatibility with various fluorinated liquids and reducing power usage effectiveness (PUE).

Implementation Method 1

the fluorinated liquid changes phase from liquid to gas, thereby absorbing the server heat

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

the fluorinated liquid changes phase from liquid to gas

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

the fluorinated liquid vapor outlet is connected with a working medium inlet of the microchannel condensation heat exchanger

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

a plate heat exchanger, a first waste heat recovery device

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS11889663B1Immersion dual-cycle multi-mode liquid cooling regulation system and method for data center
Publication Date: 2024.01.30 SOUTHEAST UNIV
  • US11889663B1 patent drawing
  • US11889663B1 patent drawing
  • US11889663B1 patent drawing

AI summary

An immersion dual-cycle multi-mode liquid cooling regulation system and method for a data center comprises data center cabinets, a microchannel condensation heat exchanger, a plate heat exchanger, waste heat recovery devices, a cooling water storage tank, a fluorinated liquid storage tank, a liquid pump, a fluorinated liquid, pipelines, and pipeline valves. The system switches between single-phase and two-phase circulation loops according to the working power consumption of a server and the thermophysical property of a cooling working medium, and realizes flexible adjustment and control according to the cooling demand of the cabinet, the load magnitude and the working environment, thus avoiding the waste of resources caused by different loads in the data center; and cooling water flows through the waste heat recovery devices to recover heat, to reduce the electricity consumption of the system and greatly improve the utilization efficiency of cooling capacity.