Immersion Nozzle Replacement Guide with Pressing Keyboards
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Solution Overview
Problem
The existing immersion-nozzle replacement apparatuses face issues with uneven surfaces causing the prior-to-use nozzle to get stuck, preventing smooth replacement of worn or damaged nozzles during continuous molten metal founding, leading to potential leakage and interruptions in operations.
Innovation Solution
The apparatus features guiding means with parallel keyboard rows that press the flange of the foremost nozzle upward and include additional pressing rows to ensure smooth movement of the rear nozzle, preventing it from getting caught on side faces, and second keyboards with inclined faces to facilitate height adjustment, allowing for quick and steady replacement without leakage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the prior-to-use immersion nozzle is pushed toward the in-service immersion nozzle for replacement, then the replacement speed is improved, but the nozzle gets stuck on the bump between keyboards and guide rails, preventing smooth movement
Solution Approach 1:
The patent applies preliminary action by positioning the prior-to-use immersion nozzle in advance on the guide rails and pre-aligning it with the in-service nozzle position. The replacement mechanism is prepared beforehand with keyboards positioned to immediately press and guide the new nozzle into place, eliminating the need for manual adjustment during the replacement process and ensuring smooth movement without getting stuck.
2Reliability
If the keyboards press the in-service nozzle upward for retention, then the nozzle is securely retained under the flow-out port, but the uneven surface between keyboards and guide rails creates bumps that obstruct the prior-to-use nozzle movement
Solution Approach 1:
The patent applies local quality by designing the upper face of the guide rails with a specific local characteristic - a smooth surface that is distinct from the keyboard surface. This localized smooth area on the guide rail creates a bump-free zone specifically for the prior-to-use nozzle passage, while the keyboards maintain their pressing function on the in-service nozzle. The guide rail's upper face is specifically engineered to be smooth in the region where the replacement nozzle moves, resolving the surface unevenness issue locally without affecting the overall retention mechanism.
3Productivity
If the replacement is performed quickly to prevent metallic quality deterioration, then productivity is improved, but the risk of molten metal leakage increases if the nozzle gets stuck
Solution Approach 1:
The patent applies the intermediary principle by introducing the guide rails as a mediating element between the prior-to-use immersion nozzle and the replacement position. The guide rails provide a controlled, smooth pathway that mediates the movement of the replacement nozzle, ensuring it moves smoothly without getting stuck. This intermediary structure eliminates the harmful effect of surface unevenness while maintaining the quick replacement process, thereby preventing molten metal leakage and ensuring casting continuity.
Data Source
AI summary
An immersion-nozzle replacement apparatus includes a guide, and a pressing keyboard row. The guide supports two immersion nozzles, a foremost immersion nozzle and a rear immersion nozzle. The guide includes two rows supporting the immersion nozzles via the lower face in the flange. The pressing keyboard row, which is provided in the rows of the guide, includes first keyboards pressing the foremost immersion nozzle via the lower face in the flange. The immersion-nozzle replacement apparatus pushes out the foremost immersion nozzle horizontally with the rear immersion nozzle, and puts the rear immersion nozzle on the pressing keyboard rows. The guide further includes an additionally-pressing keyboard row following a rear end of the pressing keyboard rows, and including a second keyboard pressing the rear immersion nozzle via the lower face in the flange before pushing out the foremost immersion nozzle.


