Carbon-Immobilized Selenium Cathode for Fast-Charging Li-Se Batteries

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Solution Overview

Problem

Current lithium-selenium batteries face challenges with polyselenide ion dissolution causing capacity decay and complex, costly preparation processes, and existing lithium-ion batteries fail to meet demands for high-energy-density and long-life, fast-charging capabilities.

Innovation Solution

A method to prepare a carbon-selenium composite material using a two-dimensional carbon nanomaterial compounded with selenium, involving high-temperature carbonization of alkali metal organic salts and subsequent multi-stage heat ramping with selenium, to create a stable and efficient lithium-selenium battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If polyselenide ions are used in lithium-selenium batteries, then high theoretical capacity is achieved, but capacity decay occurs due to dissolution and shuttle effect

Engineering Contradiction:
Improvetheoretical capacityVSAvoidcapacity retention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses a carbon coating layer (thin film) to encapsulate selenium particles, creating a protective shell that prevents polyselenide dissolution while maintaining electrochemical activity. This resolves the contradiction by preserving high capacity through the carbon shell while preventing capacity decay through isolation of reactive species.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates selenium-carbon composite materials where selenium provides high theoretical capacity and carbon provides structural stability and conductivity. This composite structure prevents polyselenide dissolution while maintaining high capacity, resolving the reliability-capacity contradiction.

Inventive Principle:
Principle #40Composite materials

2Reliability

If complex preparation processes are used to create stable selenium structures, then battery performance is improved, but manufacturing cost and complexity increase

Engineering Contradiction:
Improvebattery stabilityVSAvoidpreparation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent incorporates selenium into carbon matrices or applies carbon coatings during the initial synthesis stage, rather than requiring post-synthesis treatment. This preliminary action simplifies the overall process while ensuring stable selenium structures from the beginning, resolving the stability-complexity contradiction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent optimizes synthesis parameters such as carbonization temperature, selenium loading amount, and heating rate to achieve stable selenium-carbon composites through controlled thermal processing. These parameter changes create stable structures through simplified one-step or two-step processes, resolving the contradiction between stability and process complexity.

Inventive Principle:
Principle #35Parameter changes

3Power

If fast charging rates are implemented, then power density is improved, but capacity fading increases due to polyselenide shuttle effect

Engineering Contradiction:
Improvepower densityVSAvoidcycle life
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The carbon coating shell provides a conductive pathway for rapid electron transport during fast charging while simultaneously confining polyselenide ions, preventing their dissolution and shuttle effect. This resolves the contradiction by enabling high power density through the conductive shell while maintaining cycle life through ion confinement.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The carbon matrix acts as an intermediary between selenium and the electrolyte, providing a conductive medium for fast electron transfer while physically blocking polyselenide dissolution. This intermediary structure enables fast charging rates while preventing capacity fading, resolving the power-density-cycle-life contradiction.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Use of energy by moving object

If high loading levels of selenium are used, then energy density is improved, but electrical conductivity decreases due to selenium's semi-conductive properties

Engineering Contradiction:
Improveenergy densityVSAvoidelectrical conductivity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent creates selenium-carbon composites where carbon provides high electrical conductivity and selenium provides high energy density. The carbon matrix forms a conductive network that compensates for selenium's semi-conductive nature, resolving the contradiction by maintaining high conductivity through the carbon framework while achieving high energy density through selenium loading.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates local conductive pathways within the selenium structure using carbon coatings or carbon matrix support. This local quality enhancement provides sufficient electrical conductivity at high selenium loading levels while maintaining high energy density, resolving the conductivity-energy density contradiction.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in a lithium-selenium battery with high energy density and stable electrochemical performance, suitable for fast charging and long cycling life, using readily available materials and simplified processes, making it suitable for industrial applications.

Implementation Method 1

high-temperature carbonization of alkali metal organic salts

Methodology Applied
Scientific EffectCarbonization: Pyrolysis

Implementation Method 2

subsequent multi-stage heat ramping with selenium

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS12159994B2Immobilized selenium, a method of making, and uses of immobilized selenium in a rechargeable battery
Publication Date: 2024.12.03 II VI DELAWARE INC
  • US12159994B2 patent drawing
  • US12159994B2 patent drawing
  • US12159994B2 patent drawing

AI summary

An immobilized selenium body, made from carbon and selenium and optionally sulfur, makes selenium more stable, requiring a higher temperature or an increase in kinetic energy for selenium to escape from the immobilized selenium body and enter a gas system, as compared to selenium alone. Immobilized selenium localized in a carbon skeleton can be utilized in a rechargeable battery. Immobilization of the selenium can impart compression stress on both the carbon skeleton and the selenium. Such compression stress enhances the electrical conductivity in the carbon skeleton and among the selenium particles and creates an interface for electrons to be delivered and or harvested in use of the battery. A rechargeable battery made from immobilized selenium can be charged or discharged at a faster rate over conventional batteries and can demonstrate excellent cycling stability.