Impact Absorber for Camera Actuator Vibration Damping

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Solution Overview

Problem

Small form factor cameras face challenges in achieving high image quality due to unwanted vibration and parasitic motion, which existing autofocus and optical image stabilization mechanisms struggle to effectively mitigate.

Innovation Solution

Incorporating an impact absorption member with multiple layers of varying hardness and a camera actuator with a lens carrier moveably mounted by leaf springs, along with a spacer, to prevent contact between the camera cover and lens carrier, thereby providing vibration damping and impact absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the lens carrier is rigidly mounted to the camera cover, then structural stability is improved, but vibration and parasitic motion increase

Engineering Contradiction:
Improvestructural stabilityVSAvoidvibration and parasitic motion
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent uses flexible leaf springs to mount the lens carrier to the camera cover, replacing rigid mechanical connections with elastic elements that provide both structural support and vibration isolation

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent introduces an impact absorption member as an intermediary element between the lens carrier and camera cover, which absorbs impact forces and prevents direct transmission of vibrations to the lens carrier

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the lens carrier is moveably mounted with leaf springs, then vibration damping is improved, but position accuracy may deteriorate

Engineering Contradiction:
Improvevibration dampingVSAvoidposition accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent applies different hardness properties to different parts of the impact absorption member, with a harder outer layer providing structural stability and a softer inner layer providing vibration damping, thus maintaining both position accuracy and vibration reduction

Inventive Principle:
Principle #3Local quality

3Device complexity

If a single-layer impact absorption member is used, then device complexity is reduced, but impact absorption effectiveness deteriorates

Engineering Contradiction:
Improvestructure complexityVSAvoidimpact absorption effectiveness
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a multi-layer composite structure for the impact absorption member, combining materials with different hardness properties to achieve superior impact absorption and vibration damping performance

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the position accuracy of miniature actuation mechanisms, reduces parasitic motion, and improves image quality by effectively damping vibrations and absorbing impacts within small form factor cameras.

Implementation Method 1

an impact absorption member placed within the camera cover to prevent contact between the camera cover and the lens carrier

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a camera actuator with a lens carrier moveably mounted by leaf springs

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS11563877B2Impact absorber
Publication Date: 2023.01.24 APPLE INC
  • US11563877B2 patent drawing
  • US11563877B2 patent drawing
  • US11563877B2 patent drawing

AI summary

In some embodiments, a camera includes an optical package, a camera actuator for moving the optical package, a camera cover, and an impact absorption member to prevent contact between the camera cover and the lens carrier. In some embodiments, the camera actuator includes a lens carrier moveably mounted to a camera cover.