Impedance Mediated Electrosurgical Power Control

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Solution Overview

Problem

Existing electrosurgical systems face challenges in precisely controlling energy delivery to achieve optimal tissue sealing while minimizing damage to surrounding tissue, as the energy absorption by tissue varies with its composition, density, and water content, leading to inefficiencies and potential tissue damage.

Innovation Solution

The system uses impedance-mediated control by delivering energy in a series of pulses, with sensed tissue impedance values compared to preset thresholds to adjust the energy profile, cutback energy delivery, and terminate the sealing cycle when necessary, ensuring efficient energy absorption and minimizing excess energy spread.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If continuous high power RF energy is delivered to tissue, then rapid tissue sealing is achieved, but excessive energy causes damage to surrounding tissue

Engineering Contradiction:
Improvetissue sealing speedVSAvoiddamage to surrounding tissue
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system delivers RF energy in a series of pulsed bursts rather than continuous wave, with each burst consisting of multiple pulses at a specific duty cycle. This periodic delivery allows tissue to absorb controlled amounts of energy while preventing excessive heat accumulation in surrounding areas, thus achieving rapid sealing without damaging adjacent tissue.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system continuously monitors tissue impedance during energy delivery and uses this feedback to dynamically adjust the power output. As tissue impedance increases during sealing, the system automatically reduces energy delivery to prevent overheating and damage to surrounding tissue, while maintaining efficient sealing progression.

Inventive Principle:
Principle #23Feedback

2Reliability

If energy delivery is increased to account for variations in tissue composition, then sealing effectiveness is improved, but energy waste increases

Engineering Contradiction:
Improvesealing effectivenessVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts energy delivery parameters including pulse width, amplitude, and duty cycle in real-time based on tissue impedance feedback. This dynamic adaptation ensures optimal energy levels are delivered for different tissue types and sealing stages, maximizing sealing effectiveness while minimizing energy waste through precise control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes multiple energy delivery parameters simultaneously - pulse duration, power amplitude, and burst frequency - based on real-time tissue impedance measurements. This multi-parameter adjustment allows the system to optimize energy delivery for varying tissue compositions, ensuring reliable sealing while preventing energy waste through adaptive control.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If simple on/off energy control is used, then device complexity is reduced, but precision of energy delivery is insufficient

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidenergy delivery precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system incorporates real-time impedance sensing and feedback control that automatically adjusts energy delivery parameters. This feedback mechanism provides precise control over energy delivery to the tissue, ensuring accurate and consistent sealing results without requiring complex manual intervention or overly complicated control systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the tissue's own impedance characteristics as a feedback signal to automatically regulate energy delivery. The tissue effectively controls the energy it receives through its natural electrical properties, eliminating the need for complex external control mechanisms while achieving precise energy delivery and consistent sealing outcomes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise control of energy delivery, optimizing tissue sealing by adjusting energy levels based on real-time impedance feedback, thereby enhancing the integrity of the seal and reducing damage to surrounding tissue.

Implementation Method 1

Biopolar electrosurgical instruments apply high radiofrequency (RF) electrical current to a surgical site to cut, ablate, or coagulate tissue

Methodology Applied
Scientific EffectRadiofrequency energy absorption: Dielectric Heating

Implementation Method 2

As tissue absorbs energy, such as radiofrequency energy, its impedance of radiofrequency energy increases

Methodology Applied
Scientific EffectImpedance increase: Electrical Resistance

Data Source

PatentUS9277962B2Impedance mediated control of power delivery for electrosurgery
Publication Date: 2016.03.08 AESCULAP AG
  • US9277962B2 patent drawing
  • US9277962B2 patent drawing
  • US9277962B2 patent drawing

AI summary

A method of controlling electrosurgical power delivery is based on a comparison of sensed tissue impedance to various impedance threshold values. Energy is delivered to tissue in a sealing cycle as a series of pulses. A pulse has a profile with a preset energy starting value that increases at a ramping rate to a preset end value. Sensed impedance data are monitored throughout each pulse and compared to each of an impedance threshold value for RF setpoint, an impedance threshold value for cumulative time, and an impedance threshold value for energy cutback. Based on sensed impedance during a pulse, the profile of a subsequent pulse can be modified. In the event of a high impedance event that reflects low tissue presence, energy may be cutback. A sealing cycle is stopped when a cumulative amount of time with an impedance value over the impedance cumulative time threshold value reaches a limit.